Manufacturing Technology

Shield for protection against coronavirus

Thanks to injection moulding, more than 10,000 components leave a Cologne factory every week and accelerate aid for doctors and care workers. At the moment, the protection of medical personnel is one of the most important challenges. However, a sufficient amount of appropriate equipment of the necessary quality, is not quickly available on the market. Solutions include face shields, which private persons and companies are currently making all over the world using 3D printing. igus has now applied itself to a central problem that such production is facing and is donating the first 100,000 head bands made with the injection moulding method. At its Cologne facility, igus is producing head bands for face shields. Thanks to the injection moulding method, more than 10,000 parts can be made per week. In order to protect doctors, nursing personnel and other people who work directly with patients, Prusa, a 3D printer manufacturer, has developed a face mask and placed the design on the Internet for downloading free of charge. The aim is to produce the face shields on as many 3D printers as possible. The project is already regarded as a success in that individual people, maker networks and companies all over the world are participating in the scheme and are working flat out to additively produce the face shields. And initiatives such as “Operation Shields Up!” in the USA are bringing volunteers together on their platforms. igus GmbH is taking part in this worldwide collaborative project and is making use of the advantages of the injection moulding method. Injection moulding enables cost-effective mass production of face shields It is extremely easy to make a face shield: a 3D printed plastic strap holds a replaceable sheet of plastic film that shields the face. The face shield is not a substitute for a protective […]

Workplace distancing solution to manage “next normal” manufacturing

Manufacturers are facing new challenges as they restart or maintain operations due to the Covid-19 pandemic. As preparations are made for the “next normal”, manufacturers must consider additional dimensions of employee safety, including the establishment of production environments and workflows that address physical distancing requirements. Combining proven hardware and software, Siemens has created a new solution that enables companies to quickly and efficiently model how employees interact with each other, the production line and plant design. The new solution also enables organisations to build an end-to-end digital twin, to simulate worker safety, iterate on and optimise workspace layouts and validate safety and efficiency measures to help future-proof production lines. With Siemens’ SIMATIC Real Time Locating Systems (RTLS), companies can continuously measure distances between workers, provide real time visual feedback to employees regarding their spacing from others and create a log of all movements and interactions over time. In this way the Siemens’ SIMATIC RTLS continuously facilitates safe distancing while providing numerous additional benefits. Combining SIMATIC RTLS with a digital twin of the actual manufacturing environment permits companies to model and simulate how employees interact with the equipment and each other, enabling them to iterate and optimise safety and productivity in the short term, and validate a redesign of the entire operation before more costly physical changes are made. In order to implement this solution, Siemens’ SIMATIC RTLS transponders are embedded in badges which are worn as personal protective equipment by all employees. RTLS receivers placed throughout the operation can then continuously track and record workforce movement. When two employees are in a risk scenario (e.g., less than six feet apart), their badges will display a warning, alerting them to the situation. The data collected over time can be analysed to identify “hot spots” where risk scenarios occur frequently. Such situations […]

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Advancing research: igus a new member of the Profibus Nutzerorganisation e.V.

Tested chainflex Profinet cables ensure reliable data transfer in moving applications Profinet is the world’s leading Ethernet-based communication solution for industrial automation. Because even large volumes of data can be transferred quickly and safely thanks to real-time communication. In order to advance the research of Profinet technology in moving applications, igus has now joined the Profibus Nutzerorganisation e.V. as a cable specialist. According to the results of a study by IHS Markit, Profinet is the industrial Ethernet communication system. Based on the newly installed nodes, Profinet achieved a market share of almost 30 per cent in 2018. The technology was developed by the Profibus Nutzerorganisation e.V. (abbreviation PNO). “Due to the increasing importance of Profinet in moving applications in industry, we have now joined the Profibus Nutzerorganisation e.V. as a cable specialist. Here we want to further advance the development of the technology”, says Andreas Muckes, Head of chainflex cables Product Management. “So the customer can be sure that our cable solutions always meet the current electrical requirements.” Profinet offers clear advantages for industry: a large amount of data can be transferred at up to 100 Mbit/s based on the Ethernet protocol. However, this also means that machines and cables must move increasingly more dynamically in a compact installation space: a challenge for standard cables. Therefore, igus has been developing cables that are specifically suitable for use in energy chains and on robots for over 25 years. For Profinet alone, igus offers nine types of cable for different application scenarios. Whether linear movement or torsion, the cable is guaranteed to last The chainflex Profinet cables are available in four jacket materials, four bend radii and two torsion angles. The igus product range offers solutions for small installation spaces, maximum speeds and three-dimensional movements with up to ±360 degrees/m on the […]

Servers for higher performance workloads

ThinkSystem SR645 and SR665 two-socket servers feature enhanced performance and I/O connectivity for higher performance workloads. Many industries, such as manufacturing need faster transaction processing, improved data analytics, and greater grid-computing capacity, while still improving efficiency and total cost of ownership (TCO). To address these needs, Lenovo focuses on delivering open, reliable, and secure infrastructure solutions comprising industry-leading servers, storage, and software. With the addition of the new ThinkSystem SR645 and SR665 servers featuring more CPU cores and a larger memory footprint, Lenovo can help customers accelerate higher performance workloads and improve efficiency. ThinkSystem servers are designed for workloads such as in-memory databases, advanced analytics, virtualisation, and AI. They feature: Next-generation technologies, including PCIe 4 support, which doubles I/O bandwidth eliminating potential bottlenecks found in previous generation servers increase networking capabilities essential for I/O intensive applications Increased GPU support (up to 8x 75W NVidia T4s) allowing customers to efficiently implement video analytics and inference solutions for artificial intelligence Increased onboard storage up to 40 2.5” drives or up to 32 NVMe drives allowing for dense software defined storage solutions The high core counts allow customers to buy fewer servers, saving them rack space and power, in addition to obtaining results faster. These benefits are material in multiple industries: In the financial services industry, typically, servers are in a premium space located near the exchanges so saving rack space is paramount. In retail environments, faster video analytics results can identify high-traffic areas in stores to strategically place products In manufacturing, processes rely on efficiency, therefore the ability to quickly process analytics data allows for better quality control and improved throughput. This results in higher yields and better forecasting of warranty needs In high performance computing (HPC) environments like scientific research, higher throughput means faster results, yielding earlier discoveries The Lenovo SR665 […]

Positives from Covid-19

-Dr Troy Coyle, HERA Director Our current state of play has created a massive disruption to business as usual – but are there any positives to come out from the Covid-19 pandemic? Covid-19 has dramatically impacted us all in many different ways. Of course, most discussions have been on the negatives of Covid-19, but here are five silver linings that we think may help build our resilience in the longer term. After all, it is those that take a negative and turn it into a positive that come out of situations for the better! So lets ensure that it is our NZ metals industry that is taking advantage! The significance of domestic manufacturing has come to the fore from Covid-19. We have had significant disruption to global supply chains. The expected market response is likely to be a shortening of supply chains and a strategy of securing supply chains. This undoubtedly favours local manufacturing. For a long time, manufacturing has not received the attention and support that it should have had – in terms of national security of supply chains and Government support. The PM’s specific mention of manufacturing in her announcement on 20 April indicates the sudden attention to manufacturing as a core requirement of Kiwi’s economic and human wellbeing. There is also likely to be a market change toward greater support for local manufacturing in consumer decision-making. Changes in consumer purchasing are also likely to support increased on-line purchasing. Both of these are, in turn, likely to lead to increased warehousing requirements and this will stimulate warehouse developments, with structural steel playing a role in via, for example, portal frame designs. There will necessarily be an increased focus on the upskilling of our workforce. Businesses were already struggling to attract and retain quality staff and many had gone offshore […]

OnRobot Soft Gripper highly flexible

The new OnRobot food-grade Soft Gripper is able to pick a wide array of irregular shapes and delicate items in food and beverage, cosmetics and pharmaceuticals production, as well as manufacturing or packaging Automation just got easier for food and beverage and other “clean” applications such as cosmetics and pharmaceuticals that need to handle items from eggs to fruit, to bottles or irregular-shaped containers. The flexible OnRobot Soft Gripper uses three interchangeable silicon-moulded cups in star and four-finger configurations to pick up almost any small object under 2.2kg with a delicate, precise touch. The electric Soft Gripper is food-grade certified (complies with FDA 21 CFR for non-fatty items and EC 1935/2004) and unlike traditional vacuum grippers, it requires no external air supply, so it can reduce both cost and complexity. “Our new Soft Gripper is challenging existing solutions for picking hard-to-grasp, delicate and odd-sized items,” says CEO of OnRobot, Enrico Krog Iversen. “Unlike proprietary solutions, the Soft Gripper offers seamless integration with most collaborative robots and light industrial robots through our One System Solution.” OnRobot’s award-winning One System Solution is a platform that provides a unified mechanical and electrical interface between leading robot arms and any OnRobot end-of-arm tooling (EoAT). The One System Solution has been newly expanded to include integration with robots from ABB Robotics and Hanwha Precision Machinery. Now, users of those robots can take advantage of the unified mechanical and electrical interface of any OnRobot product, for easier integration and faster ROI. While the Soft Gripper is ideal for food and beverage applications, it also provides flexible, delicate gripping for manufacturing and packaging. Soft Gripper Features: Up to 2.2kg payload based on shape, softness and friction of items to be handled Grip dimensions ranging from 10mm-118mm depending on cup used FDA certification Flexible, interchangeable silicon cups Ideal […]

Forklift of the future

Hyster’s new H16-18XD series big truck Leading materials handling equipment provider, Hyster, is introducing a new big truck with a series of cabin upgrades for enhanced user comfort and visibility. Hyster’s new H16-18XD series big trucks can efficiently handle up to 16t or 18t, depending on the model, and is backed by the outstanding quality of the Hyster® brand and its network of dealers that provide fast, reliable service. “The new range is cost-efficient and hard-working, but with industry-leading levels of user comfort, visibility and control, to make the operator’s job as efficient as possible,” says Hyster-Yale Vice President, Big Trucks and Solutions, JAPIC, Mr Tony Fagg. The new H16-18XD series of Hyster big trucks – which is being introduced to Australia, New Zealand and Asia-Pacific this month as part of a global launch – is one of the first ranges to feature the new XD cabin, which is designed to provide a boost to productivity and comfort for operators in industries such as, materials handling, ports, logistics, food and beverage, automotive, paper, wood and metals. Advanced new cabin Hyster’s new cabin provides a ‘cockpit-style’ workplace by positioning all truck information and controls at the operator’s fingertips. It includes a high-quality interior finish with a seven-inch touchscreen display, rotary button controls on the armrest and outstanding soundproofing to minimise cabin noise and assist with operator concentration. The cabin has heating and climate control, ample floor space and a range of features designed for user comfort. Hyster developed the new cabin because the company understands that a comfortable operator is a productive operator. The new cabin is designed for excellent all-round operator visibility with curved, scratch-resistant front and rear windows, armoured glass top window and toughened glass doors, with a slimline steel frame. With the new cabin, operators can lift high […]

Movac invests in Revolution Fibres to scale global growth

Auckland-based Revolution Fibres has raised $6m in a Series A funding round led by Movac, New Zealand’s most experienced technology investment firm. Founded in 2009 by Iain Hosie, Simon Feasey and Michael Perrett, Revolution Fibres has developed a unique technology to produce electro-spun nanofibres for use in a wide range of applications, such as filtration, skincare, sound absorption and composite reinforcement. Revolution Fibres has 15 employees and achieved early sales traction in several markets. Movac Partner David Beard comments “We have been targeting an IP-based business for Fund 4 for some time, and we were compelled to invest in Revolution Fibres because it had made a significant transition from R&D into scale volume manufacturing. With its applications spanning a diverse set of industries, it can adjust quickly and take advantage of a rapidly changing environment. We are delighted to have led this round which has included a diverse set of investors from NZ, US and Asia.” Revolution Fibres Chairman Andrew Turnbull comments “Iain and the team at Revolution Fibres have built a fantastic platform technology which is now ready, with the right team and funding, to be scaled. We’re very focussed on what we want to do with the business and sought an investor who understands what it takes to build a global deep tech business from New Zealand. Movac’s investment style and their experience in helping to grow value in companies with deep intellectual property meant a lot to us. Most importantly, there’s also a strong fit in terms of approach and aspiration.” The funding will be used to accelerate commercial opportunities in key offshore markets, and to invest further in production capability. Mr Beard will join the Revolution Fibres board. Phil McCaw, Movac Managing Partner commented, “We’re excited to have the opportunity to work with the Revolution Fibres […]

Bella, the Kiwi digital helper for times of crisis and need

Soul Machines – a leading innovator in the field of AI – is enlisting their technology to assist in the dissemination of information in times of public crisis, starting in New Zealand for the ongoing COVID-19 pandemic. Bella, the Digital Helper aims to show how she can assist in New Zealand’s robust response to the ongoing public health crisis by providing a new, interactive channel to help the public receive easily digestible, up-to-the-moment information in a manner that frees up important resources for other relief efforts. As a company founded in New Zealand, Soul Machines designed Bella to be distinctively Kiwi, with an understanding and sensibility of the questions specific to the population. More than a standalone effort, Bella represents a reimagining of how technology and AI can serve as a robust and efficient crisis communications platform. Soul Machines is committed to a continued exploration of this mission on a global scale. Powered by the world’s first autonomous animation platform, Bella is a friendly and engaging digital helper available to answer questions based on data from a wide variety of sources. As New Zealand progresses to a phase of gradually reopening society, Bella could provide even more assistance, helping citizens to navigate the changing measures designed to contain and prevent the spread of the virus and restart industries and the economy. She can be updated daily to be able to provide the most accurate information in quickly changing times. Digital Helpers like Bella are already deployed with many of Soul Machines clients helping them to remain in personal contact with their staff and customers in different industries and different parts of the world. “When we started Soul Machines, creating engaging, personable digital helpers was an aspiration,” said co-founder and chief business officer Greg Cross. “Now, we are pleased to be […]

Robot disinfects large areas

A robot capable of rapidly disinfecting large areas has been invented by a world-first solutions business to speed-up the fight against coronavirus. Forth Engineering in Cumbria is known for its innovations to solve complex industry challenges in the nuclear, oil and gas, renewables and other sectors all over the world. Forth managing director Mark Telford and his team have responded to the fight against COVID-19 by inventing a remotely operated disinfecting robot. “It’s an amazing bit of kit. I took it to one of our sites and it disinfected 68,000 square feet in just 20 minutes. It’s very impressive,” said Mark. “We’ve put together our tracked robot, vapour cannon, camera and lights, and developed the first one in a matter of days. “That’s how quickly we always work, it’s just that the sectors which need our help are different right now and this is a national emergency. “We have had lots of inquiries about it and we are now going into production. We will have to see how many robots people want us to manufacture.” The robot can be worked remotely, controlled from a safe distance, to help the NHS and other organisations keep areas clean during the coronavirus outbreak. “It can be used to sterilise ambulances, hospitals, shops and supermarkets, wherever it’s required,” said Mark. “It works in a similar way to a vapour cigarette in that it fires high pressure vapour which will settle in every part of a designated area. “It can also be used to disinfect factories and offices, schools and colleges, before people return to work and go back to education after the lockdown to make sure they are safe to use.”. In terms of the impressive speed of Forth’s response, Mark said it’s how he and his […]

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