Smart Manufacturing Today

Gold Coast trade soars in NZ

A unique bond between New Zealand and Australia’s Gold Coast is flourishing as demand for trans-Tasman trade builds on the back of the quarantine-free travel bubble. Capitalising on this relationship are local Gold Coast businesses accelerating the city’s economic recovery. In 2019-20, Gold Coast exported $4.88 billion in products and services internationally, led by the rapidly growing manufacturing, health care, transport and education sectors. “Our city’s economy is driven by small businesses with around 66,000 registered today,’’ Gold Coast Mayor Tom Tate said. “New Zealand is an attractive market for many businesses. We share so much through sport, education and social connectivity given the high New Zealand ex-pat population here in our city.” Trade and Investment Queensland Director Business Development New Zealand, Richard Simpson, said the Gold Coast was an attractive trade destination given its diverse range of businesses and industry sectors. “Market diversification is critical. There are tremendous opportunities coming out of Covid that can be capitalised on,” Simpson said. “As a result of the close, long-standing relationship between New Zealand and the Gold Coast, the economic opportunity has never been greater. “Collaboration is key, and there are programs and initiatives here on the Gold Coast and across Queensland that can help businesses break into the New Zealand market.” Senior Business Development Manager at the Australian Trade and Investment Commission, Philippa Hawken, said there were unique benefits for Australian businesses looking to trade with New Zealand.“A long-standing free trade agreement signed in 1983, and the subsequent single economic market agenda, allows Australian products to enter duty free – a huge financial incentive for Australian businesses trading to New Zealand,” said Hawken. “Australia and New Zealand have a mutual recognition of skills and occupations, so there’s no need to retrain or practice in the same skill or occupation in New […]

A manufacturing first: how the pandemic has paved the way to a flexible work model

By Kevin Piccione, President, Sealed Air Asia Pacific Flexible working is here to stay, and it doesn’t discriminate by industry. In fact, recent research by Microsoft estimates that, across a range of industries in APAC, 73 percent of workers want flexible remote work options to continue, while 67 percent are craving more in-person time with their teams. A flexible set-up is all well and good for those of us tethered to laptops, but not necessarily an option for those in industries like manufacturing, right? Not quite. The Covid-19 pandemic forced non-location dependent peoples across Asia Pacific and the world into their homes for months. This created a need for all businesses, including those that provide essential goods and services, to swiftly adopt a new way of work where adaptability – and sometimes ingenuity – has been a means to survive and provide business continuity. Re-thinking factory work The pandemic has caused businesses at large, including manufacturing companies, to rethink location-dependent work versus non-location dependent work. The contract between employer and employee has fundamentally changed and companies that fail to rethink the workplace risk being left behind by employees in pursuit of a more flexible arrangement. From the office to the shop floor, businesses are experimenting with new operating models that do not require everyone to be physically present. Many companies eased into the transition by implementing temporary flexible work options, with long-term arrangements that prioritised and normalised flexibility. This requires a shift away from the time and attendance tradition toward more performance-based work. Where and how the agreed upon output is delivered is now open to discussion. Employees are more empowered to meet set workplace expectations and adjust schedules to better manage their own work and personal lives. For some companies, that decision is a bit more nuanced. At Sealed Air, for […]

Transforming plant maintenance with laser cleaning

If you have seen clips of lasers removing rust on YouTube you probably found them quite compelling to watch – it’s almost hard to believe. Read on as we de-mystify laser cleaning technology and give you a sense of where it can be a helpful option for plant maintenance. Portable lasers have only recently become commercially available as a tool for surface cleaning of rust, oxides, and films such as grease and oil. A focused beam of light vaporises the surface contaminants while leaving the main substrate such as steel, aluminium or stone intact. The laser can remove paints but it does depend on the paint colour and type of coating. There are different power and optical patterns that influence how the laser performs. Lasers are well suited to heavier castings but can transfer some heat into the substrate so care is required on thinner surfaces. Heat transfer can be managed by adjusting the power of the laser and how quickly it tracks across the item. The package of equipment required for laser cleaning easily fits within a van and can be wheeled into site relatively easily. The laser is a hand-held gun at the end of a long flexible hose which makes it versatile within a variety of spaces. Relative to other cleaning options the laser is very safe to use with only ventilation, laser safety glasses and gloves required during operation. A helpful aspect of the laser is light conforms to the surface where it is pointed making it a lot easier to clean complex shapes with a lot of angles and curves. Importantly laser cleaning minimises secondary effects associated some surface cleaning options. There is no blast media or chemical residue to contend with. The vaporised contaminants are simply captured by a vacuum system alongside the laser […]

Hey Yabble announced at Techweek 2021

Hey Yabble is an artificial intelligence-powered super engine, revolutionising the speed and efficiency by which data is transformed into rich insightful knowledge. Comprised of cutting edge AI tools and algorithms, the New Zealand-made market research insights product allows businesses to save hours in data analysis, dramatically improving productivity and allowing them to use their data smarter. Hey Yabble was announced at Techweek 2021 by co-founders Kathryn Topp and Rachel O’Shea, whose vast experience in research and marketing include the successful innovative market research digital platform Yabble which launched in 2017 and connects with over 62 million consumers worldwide. The Yabble team used their deep research domain expertise to create this new transformational market research insights product. CEO of Hey Yabble, Kathryn Topp commented: “Hey Yabble is a “disruptive” market research tool, changing the way we traditionally approach market research. “By combining five different technologies and more than 20 years of market research expertise amongst our team, we are extremely proud to have been able to deliver a first-in-class AI powered insights generator that will impact the industry and businesses, both big and small, around the world.” On average, an expert coder would take approximately 3.3 hours to handle 1000 survey responses. Hey Yabble can process the same data in just 47 seconds and provides a full analysis of the coded data with an insight report of its findings and actionable priorities. Hey Yabble is currently in the last phase of a closed-group BETA release that includes Sky New Zealand. Sky’s Customer Experience & Insights Manager Jeremy Duffin said: “We’ve been really impressed with the new Hey Yabble tool, it’s incredibly fast and accurate. “In comparing Hey Yabble outputs to those created by our insights team, we were able to confirm the accuracy and speed of analysing complex questions, as well […]

Where are our world class companies?

-Ian Walsh Some of you may have read the NZ Productivity Commission’s report into frontier firms (the top 10% most productive firms in New Zealand) and compared our productivity to other Small Advanced Economies (SAEs) such as Belgium, Denmark, Finland, the Netherlands and Sweden. This is great research with various studies and benchmarks, and I highly recommend a read. The findings of the research were that our most productive firms have operated at around 53% of the best performing firms of those listed countries for over a decade, and there are no signs of this changing. The report identified several drivers behind this, including that we inefficiently utilise our allocations of labour, and that we don’t see benefits from technology diffusion (awareness and access to best technology that then diffuses through our markets). Contributing factors include our geography, lower levels of international trade, weak innovation system or low capital intensity to name a few. So what are the other countries doing that we are not? What can we learn from them? Firstly, they focus on internationally oriented companies, as they have a small domestic market, they are more focussed on growing and supporting organisations that are focussed on international trade. Secondly, they encourage and develop clusters of firms organised around areas of strength and capabilities. These clusters of related capabilities create scale, efficiency, and productivity gains, but more importantly they enable the innovation engine to develop. Consequently, this capability then attracts international engagement, which contributes to overcoming the technology diffusion issue. Thirdly, they invest in research and development. Most countries invest twice what we do each year as a percentage of Gross Domestic Product (GDP) into R&D. New Zealand is the third-lowest R&D investor of all SAEs, which correlates with us sitting in the bottom three for productivity. New Zealand […]

Information management will unlock the digital revolution in manufacturing

George Harb, Regional Vice President APAC – Business Ecosystems During the pandemic, many industries quickly realised they weren’t as prepared for digitalisation as they thought. The manufacturing industry was no exception; the rapid shift to remote work was a challenge as the necessary digital infrastructure was not in place for many organisations. This impacted the workforce significantly by limiting information access. The manufacturing industry was already facing a challenging business environment with increased supply chain complexities and expanding regulation. COVID added new challenges to the mix forcing organisations to adapt to the ever-changing circumstances. The organisations that had sufficient infrastructure in place were able to easily transition to remote work. Advanced technologies allow for a more agile workforce however, they can only succeed when there is a proper foundation, which is an effective information management (IM) solution. Investing in an IM platform allows manufacturing organisations to be agile and pivot at a moment’s notice. This is because key stakeholders can access critical information regardless of where they are located. Organisations that fail to implement an IM strategy will fall behind competitors, given the business lacks agility and the ability to react to changing market conditions. So, how can an effective IM strategy help manufacturing organisations gain full value from the transformative technologies available today? The value of accessible data The manufacturing industry produces an astonishing level of data and the number of data collection tools is continuing to grow. For example, IDC estimated that connected Internet of Things (IoT) devices will generate 70 zetabytes of data by 2025. This increases visibility, control and efficiency, however these benefits are only achieved when useable data is created. When IoT is combined with data from other technologies such as artificial intelligence (AI) and blockchain, a real transformation can take place as there is […]

Kemppi Australia’s Art of Welding Competition is on again

Kemppi Australia has launched its Art of Welding Competition for 2021. The competition showcases “welding art” which can take the form of a welded sculpture, pattern design, a motif or an object. The welding process involved to create the art piece can be manual or use more advanced techniques such as robotics, lasers or friction welding. Last year, the company launched its inaugural competition and was overwhelmed by the excellent response from both professional artists and amateurs alike. “It’s amazing to see the artistic flair that is well and truly alive not just among metal artists but also welders, apprentices, teachers and hobbyists,” said Paul McVicar, Managing Director, Kemppi Australia. This year, the competition also features a dedicated amateur category. Entrants can win from a pool of four great prizes that include Kemppi welding equipment, helmets and clothing. The competition will run until Thursday 30th September and is open to anyone in Australia and New Zealand over the age of 18. For more information on how to enter visit the Kemppi Australia Facebook, Instagram or LinkedIn pages or message Kemppi Australia’s social media pages directly. Alternatively, email skettos@skettos.com.au for a copy of the competition flyer.

HERA sets the scene for heavy engineering’s future with digital ‘Home for the tribe’ and Fab4.0lab

Heavy engineering research association HERA is at the forefront of the innovation march in an era of change. At its AGM on 19 May, HERA announced key initiatives designed to propel the industry forward as members focus on support for digital capability, transformation and innovation: the MetalMind app and the Fab4.0Lab for testing, implementation and research. The MetalMind app is the digital home for HERA’s training services and all things heavy engineering. It is a platform where HERA will grow and engage its tribe of metal heads and where people can share open and transparent innovation. HERA CEO Troy Coyle says, “MetalMind is our proprietary private social platform to connect with members exclusively, hold open and important conversations about steel industry issues, gather feedback, solve problems, and give people maximum value. “The big driver for developing MetalMind was our Innovation READY programme, which has been completely digitised including 10 podcast sessions with supporting content, along with the Lean Startup four-week course. “Over time members will be given early access to training materials and tutoring preparation ahead of welding certification examinations. “The people on the platform will be new to our industry right through to the most experienced, a truly diverse group who all have something to gain from engagement. “Users are onboarded into main channels and then given the information and services they need around innovation, training, education and the foundry, a newsfeed which drives conversation and delivers targeted and curated information to the industry. There will be verticals of content and services that users will progress through.” HERA Fab4.0Lab (named for the Fourth Industry Revolution, or Industry 4.0 as applied to fabrication) is a laboratory space based at HERA House in Auckland where fabricators can test concepts, new product ideas and iterations on specialist machinery that may not otherwise […]

Hoop talks to NZ Manufacturer

Chris Hood, Director, Hoop Ltd.. How long have you been in business? We’ve been operating since 2004 and are one of the only third party agencies in New Zealand that brings promotional activity to life. We’re also the largest POS logistics provider to the FMCG industry. We started Hoop because we realised that nobody was providing a comprehensive brand activation or co-packing service to leading retailers. While we’ve had a lot of success with these services for over a decade, we’ve expanded our suite of services by establishing New Zealand’s most advanced co-packing solution to support local businesses to deliver shelf-ready products. How are you finding current business conditions? Covid-19 brought about many obstacles that we never could have foreseen. We had to delay the launch of our new co-packing service, and 95% of our weekly work was put on hold due to all the lockdowns last year. Luckily, the business has bounced back to be in pretty good shape, our co-packing service is now live and operational, our merchandising service work has returned to pre-COVID levels and our POS logistics is up and running again. What are the issues facing the country’s supply chain currently? This issue has affected us more than we had first anticipated given we do not import any products ourselves. However, a large portion of our clients are fully reliant on offshore supply chain and as such, a lot of our forecasted work for the first quarter in 2021 had been postponed due to shipping issues. The workload will still come but we cannot recoup our costs that were accrued during that quarter and then when it does come, we then face the challenge of scheduling the delayed work in with our existing scheduled tasks. How difficult is it to improve these issues? It’s all […]

Nanofibre manufacturer rebrands on back of expansion

Leading New Zealand nanofibre manufacturer, Revolution Fibres, has rebranded to NanoLayr to reflect its transformation into a Deep Tech Manufacturer and a global leader in high-performance functional textiles. Founded in 2009, the Auckland-based company proved itself as a pioneer of advanced nanofibre technology using its proprietary sonic electrospinning process to manufacture nanofibre products, including filter media for N95 and N99 face masks and collagen skincare product ActivLayr. CEO Ray Connor (pictured) says the change to NanoLayr sets a platform for future innovation and the continued manufacture of nanofibre solutions that provide a competitive edge for its customers as well as benefiting society. “An increasing number of industries are embracing what nanofibre can do to make products better and stronger, to maximise performance, and establish that competitive advantage. “NanoLayr’s proprietary sonic electrospinning technology can lead the world in the production of nanofibre. Our focus is to maximise the potential of our platform technology in a way that we can make a positive impact on the lives of as many people as possible.” The rebrand follows a 12-month period where the company underwent significant expansion. It moved into a new factory over 20 times the size of its old facility and upscaled to meet global demand for nanofibre solutions across a wide range of sectors, including filter media, skincare, and sound insulation for the construction and furniture industries. “The new factory quadruples our capacity and strengthens our capability to manufacture quality functional nanofibre textiles on a vast scale to meet ongoing international and local demand,” says Connor. NanoLayr’s new 5,500m2 facility is home to five customised sonic electrospinning machines that manufacture nanofibre rolls thousands of metres long for export to markets such as Asia, Australia, and the US. The company’s new factory has significant capacity for future growth. “A single kilogram of […]

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