Smart Manufacturing Today

Rocket Lab to use Siemens software to explore new frontiers of space

Peter Beck, Rocket Lab CEO, and Samantha Murray, Managing Director of Siemens Digital Industries Software in Australia Rocket Lab will start using Siemens software to scale up production and continue its growth trajectory. To date, the company has launched 40 satellites to space and is expanding services. Rocket Lab plans to implement Siemens hi-tech industrial software to help digitally manage the lifecycle needs of the business. The software is from the Xcelerator portfolio, which is from Siemens Digital Industries Software and includes Teamcenter digital lifecycle management software, and NX software for computer-aided design (CAD) and manufacturing. This announcement comes as Rocket Lab prepares to integrate all its design, engineering and production systems to establish an end-to-end digital thread that enables increased transparency and efficiency across various offices. Speaking on the decision, Rocket Lab’s Vice President of Global Operations, Shaun O’Donnell, said: “As we’ve grown, so has our production capacity and the platforms associated with various products and processes. Using Teamcenter, we’ll be able to combine various aspects of data related to the same part, assembly and system to maintain a single source of truth across the life cycle of the product. Also, as we grow, NX will give our designers increased performance and stability to cope with larger assemblies.” “Investing in the right digital platforms that allow us to easily scale with growth is critical to the sustainability of our business. With offices around the world, we rely heavily on the access of relevant information that impacts the efficiencies of our production processes,” said Mr. O’Donnell. Rocket Lab will use the same software that the top 20 global aerospace manufacturing companies have implemented to drive digital transformation across all phases of operations. With Xcelerator, Siemens offers the most complete digitalisation value chain to aerospace manufacturers – from the initial […]

Retrofitting legacy equipment

Updating legacy machinery to add smart capabilities After her mother took away her devices, a teen girl went viral after allegedly tweeting from her fridge. The reason this was so entertaining is because it’s unexpected — you don’t typically associate fridges with communication, just as you don’t with legacy equipment. Here John Young, APAC director at automation equipment supplier EU Automation, discusses the issues and solutions surrounding retrofitting legacy equipment with smart technology. Legacy equipment was not designed to communicate, but it can be given a new lease of life by retrofitting smart technology — even if it is 20 years old. Retrofitting avoids replacing an entire system by instead adding the required capabilities to equipment that is already installed. Issues with legacy equipment Functional legacy equipment, such as drives, sensors and PLCs, are often the backbone of a factory. As technology progresses, these machines may need to be integrated with newer machines, which come equipped with data collection and communication capabilities. This can cause issues for manufacturers in connectivity and interoperability. New machinery is being produced and saturating the market at an accelerated rate, despite the lifespan of older models not being complete. As technology advances, we don’t want legacy machinery to be left behind — replacing the backbone of the facility would be costly and time-consuming. However, manufacturers don’t want to be held back from collecting data on their processes and equipment that could hold valuable insights. So, asides from ripping entire systems out and replacing it all with new versions, what can we do? Finding a solution Design engineers should aim to implement a roadmap of the factory’s existing digital capabilities and focus on aims, targets and prioritising actions that will effectively increase business value. Some machinery may need replacing with new technology, however, retrofitting viable legacy […]

New trade deal will boost NZ tech companies

The New Zealand, Singapore and Chile digital economy partnership deal will significantly help Kiwi companies grow their digital trade, NZTech chief executive Graeme Muller says. Digital trade is growing rapidly in New Zealand and worldwide, Muller says. “Technology is the fastest growing sector in New Zealand and digital trade is especially important for the New Zealand economy,” he says. “The New Zealand economy is largely made up of small and medium businesses and being able to trade digitally opens up the global market which was previously only accessible for larger firms. “As more small Kiwi businesses understand how to access global markets this will accelerate their expansion and the growth of the economy. “So, it is critical to have positive global digital trade policies and agreements in place, the work that the New Zealand government is leading in this space is excellent and the New Zealand tech ecosystem is fully supportive.” According to a recent report by the OECD, a 10 percent increase in bilateral digital connectivity raises traditional trade in goods and services as well by two to three percent so stimulating digital trade is also important for our traditional export sectors as well. NZTech is a non-governmental organisation that is supported by more than 1000 organisations that work together to help create a prosperous New Zealand underpinned by technology.

5G is about to change the world in ways we can’t even imagine yet

Blue sky thinking: We don’t yet know what wave of change 5G will create. 5G networks were rolled out in 2019 and will expand rapidly in 2020. 5G will connect everything and everyone. 5G will underpin remote surgery, self-driving cars – and movies you can download in seconds. We live in a time when words meant to represent significant or unique ideas are so overused, they have been trivialised. “Revolutionary” is such a word, a victim of hyperbolic marketing that has rendered meaningless a term meant to evoke profound change to our world. When everything is “revolutionary,” nothing is. Yet here I am, unable to find an alternative as comprehensively descriptive of 5G and the infinite number of ways the newest generation of wireless technology will change our world. In fact, the revolution has already begun. The global deployment of 5G networks got a running start in 2019 and is set to rapidly expand beyond anything we expected a year ago. But the public understanding of 5G hasn’t caught up. While 3G put the mobile Internet in your hand and 4G gave us mobile broadband – redefining how we interact with our world – 5G will connect everything and everyone. The technologies within 5G were and continue to be designed to vastly expand network capacity so cars, utility grids, appliances, medical devices, industrial machinery, homes, cities, farms and more can all be connected. And 5G will reduce delays and improve reliability, thereby enabling mission-critical tasks such as remote surgery, self-driving cars and enhanced public safety, to make possible secure connections so lightning-fast that an entire movie can be downloaded in seconds. The faster smartphones and always-connected personal computers that consumers are already using on the initial 5G networks are just a hint of the transformations to come. While 3G and 4G technology were designed to […]

Clean, high-tech: this is the factory of the future

Factories have long held a place in the popular imagination, not just as sources of employment and community prosperity, but also as hectic, noisy, grimy and polluting facilities, where thousands of people are employed in largely low-skilled line positions. Today’s factories are changing. Breathtaking advances in technology, automation and globalisation are transforming how and where manufacturers plan, construct, operate and integrate their factory networks. They are also ushering in significant operational, political and societal changes. From America’s Rust Belt to rural India and China, a chorus of voices is struggling to understand: how are technologies changing how we produce and distribute products? Are automation and free trade taking away valuable factory jobs? What type of skills will be required? How can communities prosper in the face of new production technologies? How and when should manufacturers upgrade their legacy equipment to embrace new technologies to boost yields and efficiency for advantage or simply to remain competitive? Businesses, governments and society alike must understand the technological dynamics at play and collaborate together to ensure tomorrow’s factory towns prosper. What will the factory of the future look like? The key answers will come from the factory floor where new technologies like 3D printing, advanced robotics, the Internet of Things, artificial intelligence, wearable devices, and virtual and augmented reality are converging to create new value, enabling the hyper-efficient and flexible factory of the future. The value created is real: large global producers have increased efficiency and reduced costs by up to 30% across all operations, driven by improvements in overall operating efficiency, lower inventory, energy and water costs, and reduction in incidents involving safety. While the pace of change and how these changes will propagate across networks will differ by industry and country, the factory of the future is a more digital, virtual and […]

Invert-Robotics-robot-red-tracks-14-low-res

Invert Robotics partners for better aircraft inspection

NDT Solutions, a long-established USA aerospace non-destructive Testing (NDT) service group, has teamed with innovative Invert Robotics company from Christchurch in a joint venture certain to change the process of aircraft inspection at the In-Service, OEM and Maintenance levels. Invert’s remotely controlled robot employs a patented suction mechanism that adheres and traverses a range of aircraft surfaces made of aluminium, carbon or glass-fibre-reinforced plastic (CFRP and GFRP). This unique process allows the technician to scan both the upper as well as the lower fuselage/wing surfaces from the remote location in both wet and dry environments. Currently the robot is equipped with a high-resolution camera to visualise and document surface conditions by transmitting video images to a ground-based screen for analysis by the technician. This process facilitates efficient inspections that can be shared immediately with an offsite engineering team. NDT Solutions will extend the capabilities of the robot by adding NDT functionality such as Ultrasound, Eddy Current, Thermography and will continue research on other inspection modalities. These enhancements will reduce the labour, improve safety and minimise tedious inspection processes allowing the skilled aircraft technicians to focus on more complex tasks. NDT Solution’s COO Larry Culbertson comments; “Our team is constantly looking for ways to improve inspection services and reduce the costs to our customers in this highly competitive industry. The unique technology that Invert brings is the ideal automated delivery platform for many of the NDT technologies already in use manually. “Time savings mean cost savings and our aerospace customers will have their aircraft returned to service sooner utilizing this cost-effective inspection approach in a safer environment. Recording the state of an aircraft proves the quality of our work and allows more accurate scheduling of required maintenance. We are excited to be part of this partnership that we believe will have […]

Exporting New Zealand agri-technology to Ireland

When Hamilton manufacturer Innovative Dairy Systems (IDS) won a Euro 4.5 million contract to deliver a cheese making machine to a large food manufacturing company in Ireland it encountered a significant challenge. The challenge wasn’t a technical one, even though the buyer wanted a machine with the capacity to produce up to eight tonnes of cheese per hour – that’s the equivalent of four hundred 20kg blocks of cheddar, gouda or mozzarella! IDS had already provided a similar cheese making machine to this buyer, who was now building a new site to become one of Europe’s largest diversified cheese manufacturers. Instead the challenge related to funding this large project, over several months and involving key sub-contractors. For example, IDS sub-contracts the stainless-steel fabrication, and the manufacture of conveyor belts and valves to local Hamilton-based companies, who all require advance payments. IDS negotiated a 30% (Euro 1.4 million) advance payment from its Irish buyer to assist with its working capital. In return, the buyer required IDS’ bank to provide an advance payment bond that matched this amount. An advance payment bond is an on-demand financial guarantee which allows a buyer to have its deposit fully indemnified in the event its supplier fails to properly perform its contractual obligations. “An advance payment bond is a reasonably common requirement where a higher deposit is sought on a project, “explains Phil Quinn, NZEC Senior Business Originator. “Because it’s on-demand, a bank will require tangible security from their customer. This can be a challenge for many small to medium enterprises, particularly for larger contracts.” When IDS encountered difficulty providing its Bank with security for 100% of the value of the advance payment, they both approached NZEC for its General Contract Bond Guarantee support. “New Zealand Export Credit performed due diligence on our company and financials, […]

Renewable energy skills from Canterbury to benefit Bhutan

New Zealand expertise in renewable energy will be put to good use in the Himalayan kingdom of Bhutan when a University of Canterbury (UC) engineering student returns to her homeland. Sonam Zam is a new graduate of UC’s Master of Engineering Studies (Renewable Energy) programme in the Civil and Natural Resources Engineering department. Her travel to Christchurch and study at UC was funded through a New Zealand Scholarship provided by the New Zealand Government. The scholarships are aimed at providing tertiary students with vital skills and knowledge to promote development in their home country. Sonam, who graduated top of her 2012 civil engineering class in Bhutan, says she has learnt a huge amount from the UC master’s degree which will have practical application when she returns to her role at the state-owned Druk Green Power Corporation in Bhutan, which operates and maintains hydropower assets. “What I’ve studied in New Zealand is renewable energy, hydro, solar and wind and I’m hoping I can apply these back at home. In some remote areas of Bhutan, hydropower isn’t viable so solar and wind-generated energy would be more practical options. I was completely new to those when I came here.” Sonam says the UC degree provided an up-to-date world view of climate change. “It also covered what can be done, not necessarily a solution, but a way forward.” “My Master’s project was focused on pumped hydro which will be important in Bhutan because at present we don’t have reservoirs for storing water.” She and several other international students awarded New Zealand Scholarships to study at UC, including people from Brazil and Zimbabwe, took part in a completion ceremony in November before returning to their home countries.

ABB powers with manufacturing management technology

The Manufacturing Operations Management (MOM) software suite powers production for increased productivity and profitability, enabling seamless plant orchestration. The new version will offer an extended range of capabilities and new digital applications. This flexible and secure software platform with a broad suite of industrial applications gives operators, supervisors and plant managers the visibility and insights to take the right actions for increased productivity, quality and compliance. Features in the enhanced manufacturing operations management platform include: Enhanced user experience based on new HTML 5 web client; A new smart interactive dashboard application that provides greater visibility and collaboration; A new statistical process control (SPC) application, to determine if each process is in a state of control; A new Batch Compare application – for advanced batch analysis Manufacturing Operations Management is a comprehensive, scalable and modular software suite that optimises visibility, knowledge and control throughout the operations domain. This release provides a range of rich new functionality and a new enhanced user experience that enables operations to become more productive and responsive.” Manufacturing Operations Management is designed to simplify production management by enabling performance monitoring, downtime management and maintenance support, as well as providing statistical production analysis tools. It provides solutions and tools to facilitate the collection, consolidation and distribution of production, quality and energy information via the plant’s web-based reports, trends, and graphs. A new, self-service dashboard application promotes increased collaboration, providing visibility from shop floor to top floor and spanning IT and OT environments. It increases data connectivity to all apps and modules within the MOM suite, combining historic and manufacturing data and providing the user with improved customization capabilities. Dashboards can be shared amongst users, further promoting collaboration between teams. Trends and events are displayed together, which enables customers to identify issues and opportunities enabling informed and timely decisions. The new common services platform […]

Collaborative robots set to change NZ’s manufacturing industry

Facteon’s new partnership with Universal Robots to benefit local manufacturers Global factory solutions specialist, Facteon, has announced its collaboration with Universal Robots – an international market leader in collaborative robots (cobots). The partnership, which will make cobots more accessible to the New Zealand manufacturing sector, is the latest move from Facteon and showcases the business’s commitment to delivering world-class factory technologies for the Internet Age. Cobots are a dynamic robotic technology that work safely alongside human operators to perform mundane, repetitive and dangerous tasks with accuracy and at speed. Unlike industrial robots, cobots can complete a variety of tasks and don’t require a robotics specialist in-house, making them a more affordable option for manufacturers. Nathan Soich, Head of Marketing and New Ventures at Facteon, says: “We are committed to making robotics accessible for manufacturers of all sizes. Cobots are a relatively new technology for New Zealand, but we’ve already experienced significant interest. “We’re looking forward to seeing how our partnership with Universal Robots will revolutionise manufacturing in a wide range of industries including the appliance, medical, pharmaceutical, automotive, food and beverage sectors. There are great opportunities for manufacturers in each of these areas to improve their operations through the integration of cobots. This is a logical first step for any facility moving towards automation.” Acting as a second pair of hands and eyes in the factory, cobots are flexible, reliable and safe. They can be quickly reprogrammed in-house to perform a variety of production tasks such as assembly, pick and place, packaging and palletising, quality inspection, machine tending, screw driving and fastening. Today, more than 37,000 Universal Robots cobots can be found operating in thousands of production facilities across the globe. While New Zealand and Australia have been previously underserved in the cobot space, businesses now looking to introduce cobots […]

«‹ 40 41 42 43 ›»

News Ticker

Smart Manufacturing Today