Smart Manufacturing Today

Central Innovation talks to us

Peter Ranyard, Country Manager New Zealand, Central Innovation How is Central Innovation finding the current business climate? The economic climate in New Zealand has remained stable on the back of a new government, after nine years of the previous body. Despite some recent slowing due to better design and strong innovation practices, the economic climate in New Zealand still shows steady growth. Having said that, a number of our clients are finding success in export markets such as the USA and Europe, even though, there has been some uncertainty with political and international factors like the Financial Services enquiry in Australia, Brexit, and the trade wars between the US and China. Where will future business opportunities for the company come from? Our goal is to continue to see our customers finding success in export markets, particularly with the USA and Europe. This should help drive more growth. We are also investing in new solution offerings for the manufacturing sector with our DataSuite solution for example, which helps manufacturers integrate their design, production and ERP systems to reduce inventory costs and improve their time to market. Is the growth in technology aligned with the market’s needs? Yes, we’re seeing an increasing demand for data generated from the design process and other business processes. One of the challenges we come across is that many New Zealand firms don’t have the ‘know-how’ technology to confidently choose a supplier that is well versed with the market and can surely support the business to see a solution implementation through to completion. This is coupled with an underlying need to have a ‘suite’ of solution-based products that makes business processes in design and execution more palatable and less onerous. How can governments assist businesses to get ahead today? Firstly, by providing stability and certainty which helps […]

Gamma helmets new benchmark for welder safety

Kemppi, has launched its new Gamma range of helmets for welders. The personal gear offers welders the best protection for the eyes, face and respiratory system, and it also integrates work lights for clear vision and safety in low light working conditions. The Gamma range reduces work fatigue, increases comfort, and helps guard against welding related health hazards. Designed to deliver maximum protection and safety for welding professionals, the Gamma family now sets the global benchmark. Intense light and heat from the welding and cutting arcs are known hazards in welding workshops. However, welding also contaminates the surrounding air. Welding and cutting fumes, which contain dangerous elements that are generally not visible to the naked eye, pollute the breathing air and can pose serious health risks. Typically, welders can breathe 4,000 litres of air in an 8-hour work shift, and if the lungs are unprotected, tiny fume particles can pass deep into the lung structure and can cause serious health risks through long and short-term exposure to the contaminated air. The new Gamma series protects welders from 99.8% of airborne fumes and particulates. ‘The Gamma series, when used together with the new powered filter unit, meets the highest European Total Inward Leakage (TIL) classification for respiratory performance, class TH3 as well as Australian and New Zealand standards,’ said David Green, Managing Director, Kemppi Australia. “This places the Gamma series in a category all of its own when it comes to delivering maximum overall protection for the welder.” Powered from either a battery powered filter pack or an airline breathing source, the Gamma GTH3 respirator models work on the ‘positive air pressure’ principal to exclude dangerous welding fumes, and supply clean and fresh breathing air into the breathing zone. These helmets ensure the welder enjoys a safe, cool and comfortable breathing […]

Collaboration results in interleaving veils for composite toughening

New Zealand company, Revolution Fibres, has collaborated with Mitsubishi Gas Chemical Company, Inc. to develop a next-generation nanofibre interleaving veil for improving the toughness of carbon fibre composites. The new nanofibre veil material, called Xantu.Layr XLB, has particularly strong application possibilities in the aerospace sector. Xantu.Layr XLB is made from Mitsubishi’s recently developed XD10 thermoplastic, bio-based polyamide resin, LEXTER. LEXTER is a xylylenediamine-derived polyamide resin that has been demonstrated successfully as a thermoplastic matrix for composite materials. It is tough, strong, and chemically resistant, and has the added benefits of being hydrophobic and highly compatible with epoxy resin when in the form of a nanofiber veil. These properties enable Xantu.Layr XLB nanofibre interleaving veils to improve the performance of thermoset composite laminates without being compromised by exposure to high humidity, gasoline or a range of other chemicals. Another benefit of this new nanofibre veil is the lower cost of manufacture, resulting in a lower sale price. Dr. Nobuhiko Matsumoto, a Research Manager at Mitsubishi Gas Chemical, said that they “were thrilled to see LEXTER in the form of a nanofiber veil and could see many commercial possibilities for applications.” Xantu.Layr is produced using a proprietary production method (Sonic Electrospinning Technology), and is an ultra-thin non-woven web consisting of kilometre long thermoplastic nanofibres, with each one around 500 times thinner than a human hair. When placed in-between the plies of carbon fibre in a composite laminate, Xantu.Layr significantly improves the fracture toughness (delamination resistance), compression after impact strength (damage tolerance) and fatigue resistance of the composite without adding any significant thickness and weight. Xantu.Layr nanofibre veils can improve composite materials by providing nano-scale reinforcement of the brittle matrix resin, resulting in a tougher resin (even when used with already toughened resin systems) which is less prone to micro-cracking when stressed or […]

Sistema Plastics awarded Epicor Technology Innovator of the Year

Sistema Plastics Ltd has won the Technology Innovator award in the third annual Epicor Customer Excellence Global Awards program. Epicor helps manufacturers harness data and automation to stay productive and profitable. The Technology Innovator Award category recognises customers who have used technology to drive innovation throughout their business to achieve measurable business growth. Sistema uses Epicor to automate processes such as Sales Order entry and Invoicing using EDI, job schedule optimisation through MRP and advanced integrations with 3rd party Warehouse Management Systems, driving down costs and helping to better achieve their revenue turnover goals. In its application Sistema had to demonstrate how Epicor’s technology has positively impacted its customers, employees, and the business as a whole. The complexity and results achieved for specific projects were also considered in the judges’ decisions. Drew Muirhead, Chief Executive Officer at Sistema Plastics says, “We are honoured to be recognised by Epicor with the Technology Innovator award. To be highlighted amongst our peers from around the globe is recognition of the hard work and pioneering spirit that flows through our business and team.” Sistema Plastics Ltd is a leading manufacturer of reusable, multipurpose quality plasticware. It ships from a single manufacturing plant in Auckland to over 90 countries worldwide. To be competitive at this global level its production techniques and systems must be lean. It achieves this with advanced robotics, assembly automation and a fully automated ASRS warehousing system. These are controlled by integrated software platforms including Mattec for machine monitoring, Epicor ERP for end-to-end business control and a WMS system for inventory management. Greg Heely, Chief Technology Officer at Sistema Plastics, says that due to its remote location in New Zealand, the company has high logistics costs that need to be offset as much as possible. “The Epicor ERP and Mattec MES systems have been […]

Climate change event in July

The Sustainable Business Council together with the Climate Leaders Coalition, EECA, Ministry for the Environment, and WWF New Zealand is holding a one-day event to empower business action on climate change. EMBARK is being held at SkyCity Auckland on July 24 and is designed to help businesses learn practical ways to reduce their emissions. “EMBARK is a one stop shop for businesses of all shapes and sizes who want to take action on climate change but don’t necessarily know how,” Executive Director of the Sustainable Business Council Abbie Reynolds says. “The day is by business, for business. It will see those already on a low emissions journey share what they have learnt to help others make faster progress.” The morning will see speakers from the Climate Leaders Coalition, including Air New Zealand, NZ Post, Vector, Westpac, Z Energy, The Warehouse Group, SkyCity, Ports of Auckland, Meridian, and Fonterra talk about what they have done to reduce their emissions. They will also share practical tips to empower businesses to draw up their transition plans, measure their carbon footprints, set an emissions reduction target and finance it. The afternoon’s facilitated sessions will give businesses the opportunity to meet some of the providers of low emissions products and services who can help them make it happen. “Our aim is that by the end of the day attendees will come away with the building blocks of a great transition plan and will be connected with the people who can help them turn their plan into reality,” Ms Reynolds says. The event will also be used to celebrate the first anniversary of the Climate Leaders Coalition, including what it has collectively achieved over the past year, and the launch of a new statement. The event is certified carbon neutral. More information and registration is available […]

Housing construction is becoming manufacturing

Manufacturing is usually associated with making parts and assembling them. Manufacturing complete houses is a relative new concept in the history of the industrial revolution. We are on the verge of the next step, making the complete structure for a house out of only one material, foam concrete. Recent developments have made it possible to make foam concrete to high specifications, good thermal and acoustic insulating properties and reasonable strength compared to “normal” concrete. We are talking here about foam concrete that is half the weight and has more than five times the thermal insulation factor. On top of that it is more flexible, so it can withstand earthquakes better. If you are in a war zone it can protect you from flying objects, as it has a high energy absorption rate. All this creates a comfortable, healthy and safe home for a reasonable cost.Aaldert So why is everyone not using it? Mainly because the mortar mixes do have a few more ingredients in it, and the ratios of the components are critical, in addition you need a foam making machine to make the foam, and then mix it in with the mortar. All of this together puts people off using it as it is more complex than making “normal” mortar. In a factory environment it is easier to control the production process, including the curing. As with all concretes the “drying” time and conditions have an influence on the end result, the final strength and flexibility. On-site it can be difficult and costly to maintain the ideal conditions, keeping it wet and at the ideal temperature. Manufacturing foam concrete products in a special designed facility has many benefits, good control over the delivery and storage of the raw materials, use and maintenance of the equipment, labour input, less skilled […]

Dragon eases documentation burden for professionals

Speech recognition solutions such as Nuance’s Dragon can help professionals work better, faster and smarter because they help you power through your documentation work. Nuance’s Dragon Professional software for Windows systems understands the sound of your voice and the language you use to transform spoken words into text to create more detailed, compliant documentation, faster than ever before. By simply using your voice, you can create reports, documents and other paperwork three times faster than by keyboarding, and with up to 99% accuracy. Better still, as Dragon leverages the latest in Deep Learning technology, it constantly learns and adapts to your unique voice and environmental variations even while you are dictating to deliver new levels of personalised accuracy and productivity. The speed and precision of Dragon helps save you time and money while increasing your productivity and lets you focus on what matters most, delivering the best possible personalised client service. Improving Compliance For many professionals capturing client conversations, disclosure regarding commissions and fees, discussions concerning conflicts of interests and general client instructions is increasingly important so as to meet compliance requirements. With Dragon, client communication and instructions can be documented immediately and accurately. You can then feed the information back into your CRM systems or simply maintain it within the relevant client file. The process also creates an auditable trail to help ensure compliance. Working from Anywhere at Any time Some speech recognition solutions also let you keep up with financial documentation from any location. Powered by the cloud, Nuance’s mobile app, Dragon Anywhere, delivers the powerful, professional productivity features of Dragon desktop speech recognition to Android and iOS mobile devices. This lets you complete and share documentation – by voice – directly on your device while you are on the move. Plus, with Dragon Anywhere you can also […]

The four factors essential to building a quality production line

-Andrew Stackpole, Assembly Shop Manager at Facteon Developing an efficient and polished machine building process can take a manufacturing company decades. What’s most important is that throughout this process, the focus is on building a quality production line that allows for the manufacturing of best-in-class product. Since beginning my career as a Machine Builder in 1994 and working through to my current role as Assembly Shop Manager at Facteon, I’ve come to learn that there are four key factors involved in developing a quality production line. 1. Quality components produce quality product By keeping the production of machinery components in-house where practical and possible, you will play a more active role in quality control. It was for this very reason that Facteon established its own in-house Build Shop and Machine Shop to cater to internal and external customers. The team retains full control over every component produced and as it’s not heavily relying on delivery by third parties, it can be certain that the component will be available on site when required. To achieve the necessary levels of precision in component manufacturing, collaboration is key – both in the initial phase of producing your components and in the build phase of the production line. Looking at opportunities to integrate the latest technologies with more traditional machining methods, will allow you to fully harness the potential of the machinery while using the latest technology to improve precision and efficiencies. Partnering with reliable external suppliers For any components that can’t be produced in-house, consider looking beyond your own capabilities and using the services of thoroughly vetted external providers. For example, Facteon uses suppliers based in New Zealand, China and the United States and vets these suppliers through a tiered rating system to ensure that our standards are met. If you’ve outsourced the […]

AI challenges revealed in book

The Future Computed: AI and Manufacturing is an in-depth look at the challenges and opportunities of AI and how it’s transforming the manufacturing sector. Interviews with customers, policymakers, labor representatives and Microsoft experts shed light on how AI is driving efficiencies, enabling products and services, and allowing for safer workspaces. The book also offers a timely look at how society can respond to some of the challenges this new technology creates, and the need to develop new laws and regulations to address workforce disruption and develop AI in an ethical and responsible manner. A free download of the book is available at The Future Computed microsite, where you can also find other interesting content from the book (e.g. customer videos, case studies, and executive summary).

The sense test

~ How human senses are revolutionising industrial robots ~ As season two of the critically acclaimed TV show Westworld ended in summer 2018, the conversation around what the robot of the future will look like continues. While many believe we will have human-like robots soon, such as those depicted in sci-fi blockbusters like Blade Runner, it will be functionality that dictates the appearance of these machines. Here, John Young sales manager at industrial parts supplier EU Automation, explains how allowing manufacturing robots to see and feel is enabling them to step out of the cage. When we think of robots, we often think of either clunky metal frames that complete menial tasks or something so human, it is almost indistinguishable to the person standing next to you. Both appearances have their uses though, whether it’s for picking, packing and palatising in a manufacturing plant, or entertaining guests at an amusement park. Traditionally, robots have been large and noisy pieces of equipment, often posing potential safety risks to the workforce. A new breed of collaborative robots has changed this though, allowing machines to work side-by-side with human employees. This type of robot is now becoming increasingly commonplace on the plant floor, revolutionising the manufacturing process. In a study carried out by the University of Tennessee’s Knoxville Global Supply Chain Institute, robotics was identified as one of the biggest supply chain disruptors. Paul Dittmann, executive director of the Global Supply Chain Institute and author of the paper, said: “Robotics have been around for more than 50 years, but they have become dramatically more dynamic in the last five. They are no longer stationary, blind, expensive and unintelligent, but can work alongside people and learn as jobs change.” The evolution of the humble robot One of the biggest advances in robotics […]

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