EMEX 2016 underway
EMEX 2016, the largest manufacturing trade fair in New Zealand is underway. NZ Manufacturer will bring you developments and keep you in touch with the show over the next three days.
EMEX 2016, the largest manufacturing trade fair in New Zealand is underway. NZ Manufacturer will bring you developments and keep you in touch with the show over the next three days.
Entries open today for the 2016 New Zealand International Business Awards, which celebrate the success of New Zealand businesses on the world stage. This marks the 50th year of the prestigious awards, run by New Zealand Trade and Enterprise (NZTE) with support from Strategic Partner ANZ. During the last half century some of New Zealand’s most iconic businesses have been inducted into the awards’ hall of fame, including Crown Lynn, Tonka, the Apple and Pear Marketing Board and Gallagher Group. NZTE’s chief executive Peter Chrisp says the awards celebrate the innovation and a can-do attitude among business leaders. “The NZIBA celebrates the emergence of these companies and leaders, and all the grit, fortitude and resilience that is required to be successful,” Chrisp says. “After a long period of liberalisation of New Zealand’s economy, only those companies that are internationally competitive will survive over the long term. Almost by definition, if they are here and succeeding then they have found an international niche within which they can compete” Entering the awards and going through the judging process takes businesses on a journey of critical analysis. David Downs, NZTE Convenor of Judges, encourages all companies operating internationally – who meet the eligibility criteria – to enter and share their success stories. “The reason I love judging these awards is because we get to meet these incredible New Zealand businesses who have achieved phenomenal things on the international stage,” he says. “The key benefit of entering is the chance to tell your story to a much wider audience – and have people there to listen. It’s about the story of your success, what makes you tick and what makes your company so interesting.” Last year’s supreme winner, the experiential tourism company Magic Memories, has expanded rapidly since being inducted into the NZIBA hall […]
Ballance Agri-Nutrients is a farmer-owned co-operative supporting New Zealand farmers to operate more productively, profitably and sustainably. CEO, Mark Wynne reflects to NZ Manufacturer on the way ahead and staying close to farmers. We’re close to a $1 billion business with roots that go right back to the 1800s when sulphur was mined at White Island in the Bay of Plenty and shipped to Tauranga for refining. Across our long history, our reason for being has remained the same – ensure farmers have sustainable, affordable access to quality nutrients to support their farm’s productivity. From our core business of fertiliser manufacturing, supply, sales and advice, we have grown to offer farmers a full suite of science-backed nutrient products and services. This enables us to help farmers achieve soil and animal nutrition and productivity with a minimal environmental footprint. Our agri-nutrient advice is complemented by award-winning technology products which provide a wealth of information to enable farmers to make the best management decisions for their business. We cover the country, with one-on-one specialist advice on-farm backed up by a network of rural merchant supply partners, services centres, consignment stores, manufacturing sites and our own agricultural aviation services. As a co-operative, we’re owned by farmers and they share in our success receiving annual rebates on fertiliser purchases, a share in our profits through dividends and increases in the value of their shares in us. In 2015 we distributed $76 million to shareholders. We’ve gone from strength to strength with more than 19,000 farmers signed on as shareholders. Our shareholders’ equity is $435 million and has grown by 31 percent over the past five years. Made in NZ for NZ We source raw materials from around the world and within New Zealand to produce high quality farm and animal nutrients designed for New […]
by HERA Executive Board member Dr Troy Coyle, Manager of Innovation & Product Development at NZ Steel “Disruptive technologies bring to a market a very different value proposition than had been available previously. Generally, disruptive technologies underperform established products in mainstream markets. But they have other features that a few fringe (and generally new) customers value. Products based on disruptive technologies are typically cheaper, simpler, smaller, and, frequently, more convenient to use”. Clayton Christensen, The Innovators Dilemma. We work in an industry based on well-established and traditional materials. Metals have been fabricated for millennia. Applications have historically ranged from warfare, tooling, building and construction and are now evolving into emerging applications such as geothermal energy extraction and biomedical technologies. Metals, such as steel, are known for their high strength, ductility, and formability. They are widely accepted as being reliable materials. However, new materials, such as graphene and other polymers are being developed and refined that may have comparable or different value propositions to metals. New fabrication processes, such as additive manufacturing (or 3D printing), are also rapidly being refined and finding more mainstream acceptance. Combined, these have real potential to disrupt our markets and more particularly our business models. How many of us are reliant upon a single high margin product or service for profitability? The rules for disruption (see below) mean that often-times we are complacent to new products that we initially don’t see as a threat to us. They might come in at low cost but low quality and grab a small part of the market that we are happy to forfeit. But then, their performance may be improved and then they start to expand their market acceptance and increasingly compete with traditional products. The classic case study is the camera, which has continuously been disrupted and with […]
Some manufacturing firms that survived the global financial crisis have one unusual secret to their success: stop manufacturing. Though just one of the strategies that helped keep some New Zealand manufacturing firms economically buoyant, it was among the most surprising results of Simon Collins’ PhD thesis. Simon dedicated his PhD to investigating the factors that increased resilience in New Zealand manufacturing firms to help them withstand the worst of the global financial crisis nearly ten years ago. After conducting in-depth interviews with seventeen manufacturing firms, he identified four resilience-building strategies that separated those that continued to perform well during the recession, and those that did not. “One of the biggest surprises was that some of the resilient firms stopped being manufacturers. They outsourced manufacturing, instead focussing on developing and designing great products, and then taking ownership of distributing and retailing those products themselves. “By delivering their products straight to their customers they captured some of the margin that would usually go to a third party,” Simon says. Simon says this tactic was part of a wider survival strategy to maximise efficiencies, which saw resilient manufacturing firms aiming to be more efficient at every stage of the manufacturing process. This improved margins, and as a result, muted the negative effects of lower sales and the unfavourable exchange rate. Simon’s research identified three other resilience-building strategies: • Innovating platforms – developing the next generation of products to stimulate new sales • Actively collaborating – working closely and consistently with other firms and individuals to help develop technology and products • Cataloguing specialist knowledge and skills – building libraries, creating databases of skills and lodging patents to identify, protect and then capitalise on areas of expertise. “
Optimisation of a few critical elements can transform sales conversion. In my previous article How to leverage your 8 hidden assets in your marketing channels, I gave tips on making marketing material effective for engineering, technology, and manufacturing businesses. Now we look at websites in particular… 1. The attraction of a good look The design creates the first impression – but it’s about quality, not quantity, of images. An integrated colour scheme that supports your logo and branding works better than the chaos of too many colours. This is a growing trend. Contrast (of colour or brightness) should be used to highlight important things, not distract from your main message. 2. Well organised – to get around easily Your website needs to give a positive ‘usability’ experience to keep visitors coming back. The menu needs to be meaningful to the target audience in their own language, easy to follow, and consistent throughout the website (so they don’t lose their way). Information should be easily accessible but not too much dumped at once. Tests have shown that people only complain about ‘information overload’ when it’s poorly organised. Simple layout with a ‘unified flow’ (versus fragmented information) is easier to follow, with adequate white ‘breathing’ space to ease the eyes. Each page needs to have a clear focus (except your home page) with not too many side issues or clutter. 3. A compelling message – to command attention Focus on your target audience’s needs, fears, pains, questions, and emotions, State the key benefits you offer them, and say something unique, provocative, or curious to grab attention. 4. The key elements to catch the eye Your text should be easy to scan, so important things are conveyed in your headline, sub-headings, and bold text, not hidden in large chunks of text for readers […]
Hynds Environmental Ltd was established in 2001 as a boutique provider of stormwater and wastewater treatment solutions. Their team of engineers has developed a range of treatment technologies over the years, and is a market leader in this field. In particular, the Hynds Lifestyle Domestic Wastewater Treatment System ranks in the top four of all systems tested at the On-site Effluent Treatment National Testing Program (OSET-NTP). Hynds Environmental is now fully integrated into Hynds Pipe Systems Ltd with dedicated environmental practitioners, supported by a raft of engineers strategically located throughout the country. Rod Murray, Hynds Environmental Chief Engineer, explains that his team’s primary goal is to provide appropriate water management technologies; to help customers meet their compliance requirements; preserve the receiving environment and natural resources; and avoid wasting precious water resources: “We are providing a key need of our society”, explains Rod. “That of treating stormwater run-off, wastewater, and liquid wastes, so that rather than damage the environment, the water can be safely re-applied to the land.” The company was originally created to provide sustainable wastewater treatment practices for private residences, and small communities that did not have a formal sewage treatment process. They quickly progressed to include the provision of stormwater and industrial waste treatment solutions for the commercial and industrial sector: “We work with farms, marinas, industrial sites, supermarkets, restaurants – anywhere there’s water-borne waste”, sums up Rod. Because each client has different needs, Hynds Environmental ensures that the appropriate technology is specified and designed for each project. Customisation is essential if water management systems are to be effective, but cost can be a major issue for clients. “Customers often want to be able to buy “off-the-shelf” systems, but the problem is that every site and each waste stream is subtly different”, explains Rod. “So, in order to […]
SprocketsNZ is New Zealand’s largest importer and manufacturer of both metric and imperial sprockets and chain. They currently service a range of industries such as, pulp and timber, food manufactures, agricultural and custom design engineering to name but a few. With their exclusive agency for Donghua chain, they can also supply directly to resellers and distributors in New Zealand. SprocketsNZ have a large capacity workshop and with the combined overall experience of the workforce of 37, can provide the complete service from design, manufacture CNC, fabrication and delivery of any sprocket, anytime, anywhere. With continued growth of the company and customer base, they are constantly increasing their product range and services available, to encompass customers’ needs. With the introduction of these new products, they are also now able to supply induction hardened sprockets, Solid Bush Roller Chain and Heavy Super Power Chain off the shelf. At SprocketsNZ, their Southchain division can manufacture and assemble a broad range of customised chains, chains with specialised attachments, as per request, from standard roller chain to conveyor chain, double pitch chain and agricultural chains. They also offer chains in steel, dacromet coated, zinc plated, nickel plated and stainless steel. SprocketsNZ is appearing at EMEX 2016 on Stand 3013.
Manufacturing is in decline in much of the Western world. However, New Zealand-owned start-up PGE Injection Moulding is bucking this trend. The company is already exporting its expertise with its first products being used in marine safety applications by a US-based company. Established three years ago, PGE specialises in titanium injection moulding – a complex method with few competitors in the global market. Titanium is very light but also very strong, making titanium alloys ideal metals for many manufacturing projects. However, titanium alloys are also very expensive. Rather than using solid titanium, PGE uses titanium powder for easy transportation and far less waste. “Titanium is expensive but has such strength and versatility that if you can nail titanium injection moulding you can lead the market in high-value industries such as aeronautical, health and marine,” said Brian Breading, co-founder and Chief Operating Officer for PGE. “While our competitors typically make parts up to 20 grams in weight we can build parts up to 120 grams creating more opportunities in larger scale manufacturing.” PGE took two-and-a-half years to perfect its process. The company uses 3D design software SOLIDWORKS to handle the design of the parts and moulds. PGE is working with Intercad, the largest reseller of SOLIDWORKS solutions in New Zealand and Australia, for specialist technical support and to provide flow simulation services. One of the critical parts of the process in injection moulding is the creation of a mould which will maintain the integrity of the titanium part during the sintering process. During sintering, the moulded titanium part – which is actually a mixture of titanium powder, wax and other elements – is removed from the mould and heated to a point where those other elements melt away leaving the pure titanium part. If the mould is not designed correctly it […]
Leading international welding equipment manufacturer, Kemppi, has released a new industry benchmark for quality and productivity improvement in welding production operations – its’ new range of Mechanised and Robotic Welding which will be on display at EMEX 2016. Kemppi’s family of Mechanised Welding Systems can be combined with Kemppi WISE software processes to increase productivity several hundred per cent when compared to manual welding. This not only improves productivity but also ensures greater continuity in weld quality. Simple to operate and user-friendly, the Kemppi Mechanised Welding Systems empower the user as they allow the welder to weld remarkably quickly, safely. Plus, there is also a considerable saving in time and costs, not only because the Systems improve the speed of welding, but also because the need for rework is diminished. The Mechanised Welding System range includes six systems for Mig and Tig options for both rail mounted seam welding and orbital welding for tubes and pipework. The wide range features simple and compact battery powered systems to advanced professional solutions for multilayer welding of pipes and tubes. The range includes the A5 Mig Rail System 2500, the A3 Mig Rail System 2500, the A5 Mig Orbital System 1500, and the A5 Tig Orbital System 75 and A7 Tig Orbital 150 and 300. The Mig Mechanised Welding Systems can be further combined with Kemppi’s unique Reduced Gap Technology (RGT) software to take welding productivity and quality to an even higher level. Together, they further enhance reliability in the consistency of the weld, the quality of welding and speed, to further increase productivity. For those involved in Robotic welding, the new A7 Mig Welder 450 is impressive. This solution is designed for robotic arc welding and can be easily integrated with any robot brand. It is ideal for any industry using robotic […]