Product News

HamiltonJet reimagines the waterjet with the LTX36

HamiltonJet has unveiled a new range of high efficiency waterjets, starting with the LTX36 model. Optimised for medium and low speed operation, they’ve produced the first waterjet to rival the energy efficiency and bollard pull of the best propeller-based systems between zero and 30 knots. Waterjets have always been the most efficient choice for going fast. The absence of hull-appendages and their highly optimised pump geometry have allowed HamiltonJet customers to save fuel for over a generation, but as HamiltonJet CEO Ben Reed explains not everyone wants to go fast. “Our customers’ needs are changing, and so is our environment. We understand that operators not only want to reduce their impact on the environment and lower their energy costs, but also maximise efficiency,” says Ben. Some operators achieve this by operating at lower speeds, while others rely on the electrification of the driveline rather than continuing to rely on fossil fuels. Meeting their customer’s needs and expectations is very important HamiltonJet. “LTX36 is a game changer. It delivers incredible energy efficiency at low speeds. Customers can enjoy all the benefits they’ve come to expect from HamiltonJet waterjets – shallow draft, manoeuvrability, and safety of people and marine life in the water – allowing you to do more without compromises,” Ben says. To produce the most efficient propulsion system on the market for low to medium speed applications, HamiltonJet looked to Mother nature for inspiration. “The Moon jellyfish expends far less energy than any other swimming animal, evolving over a millennium to become a marvel of jet-propelled efficiency! Thankfully, we didn’t take a millennium to design the LTX36. The LTX36 uses a large nozzle, lower input energy, lower jet velocity, and lightweight structure to achieve its goals. So, whether you’re looking to optimise your entire enterprise or simply gain incremental benefits […]

New low-cost igus energy chain for unsupported applications

Benefit from the advantages of the E4Q and save up to 20%: the new E4Q.64L shines in applications with medium loads (such as machine tools) and features high strength, long service life and low weight. (Source: igus GmbH) New addition to the igus energy chain portfolio: the E4Q, a globally proven e-chain for applications with large unsupported lengths and high fill weight, now has a new variant: the “L”. Users for whom the E4Q is too large can now save costs of up to 20% with the E4Q.64L. They will still benefit from the advantages of its big brother, such as quick, tool-free opening. From the seventh robot axis in linear robot applications to machine tools, the igus E4Q-series energy chain has established itself in recent years in demanding applications with large unsupported lengths and high fill weights. There are two reasons for this. One is that the e-chain’s wide side links and four stop-dogs per chain link make it very robust. The other is that assembly time is reduced by up to 40% because the crossbars can be opened in seconds – without tools and with just two fingers. The problem is that, in applications with medium loads (machine tools, woodworking, car washes etc.), the E4Q is oversized. “To offer users the advantages of the E4Q in these applications as well, and at a lower price, we developed the L version – the E4Q.64L,” says Christian Ziegler, Head of e-chain Product Management at igus. “Depending on the width, the low-cost version of the energy chain costs between 15% and 20% less than the E4Q.” Design ensures low weight and robustness To reduce costs, the igus designers have modified the E4Q’s design. The aim was to strike a balance between low dead weight and maximum robustness. The side links are narrower […]

Kuva: Aki Loponen, 2023Pictuner Oyaki.loponen@pictuner.fiwww.pictuner.fi

The rise and rise of portable welding machines

It is not that long ago that portable welding machines were seen as heavy, clunky equipment. Limited in their capability, they could usually only perform one type of welding, such as stick, TIG or MIG. And because of their power output, were mainly relegated to performing light and small welding tasks. Over the last 20 years however, portable welding machines have evolved significantly. While single-process welders are still available in the marketplace and no doubt have a place in the industrial landscape, operators can now also choose from a wide range of multi-process machines. These provide greater convenience and flexibility as they can be used to tackle various fabrication or construction jobs and projects both in the workshop and out in the field without the need to switch power sources. Greater productivity Apart from the ability to tackle a wider variety of work, quality portable welders also help deliver excellent welding results. According to Paul McVicar, Managing Director, Kemppi Australia, this is because of the machine’s stable arc. “Quality portable welding machines usually provide a very stable and even arc that allows the user to deeply penetrate various metals and produce consistent, high-quality welds. This reduces the need for reworking the weld as well as post-weld cleaning, which allows the operator to increase their output, while saving them both time and money,” explains Paul. Also contributing to improved productivity is that modern portable welders are far more powerful than their predecessors. Today, operators can choose a portable multi-process machine that has a 320 A with a 40-60% duty cycle. Or a 200 A with a 40% duty cycle. The greater amperage combined with the higher duty means that machines such as the new Kemppi Master M 205 let the welder safely create quality welds for a longer period of time […]

Kemppi adds Pulse model to X5 FastMig welding range

Leading international welding equipment manufacturer, Kemppi, has released its latest addition to its range of X5 FastMig welders – the new X5 FastMig Pulse. The X5 FastMig Pulse multi-process welding system has been specifically designed for steel, aluminium and stainless steel welding in industrial environments. The machine delivers a range of features that help significantly enhance arc welding productivity. Built using energy-efficient inverter technology, the X5 FastMig Pulse offers faster welding and quality welds thanks to Touch Sense Ignition, effortless operation, excellent welding ergonomics, flexible equipment setup and is industry 4.0 ready. Faster welding, better quality weldsA high-performing machine, the X5 FastMig Pulse features the latest in ignition technology – Touch Sense Ignition – as standard. When combined with WiseSteel software, which is also included in the X5 FastMig Pulse, it delivers precise ignition capability and stable arc control. The X5 Pulse tackles the challenges of globular arc by alternating between short arc and spray transfer. In short-circuit transfer, it improves the arc stability adaptively, providing better out-of-position steel welding capabilities. In spray transfer mode, micropulsing of the current and voltage increases travel speed significantly. In doing so, the X5 Pulse helps to minimise the spatter produced by a traditional globular arc, as well as the need for post weld cleaning, saving the welder both valuable time and cost, while helping to deliver better quality welds. For more challenging steel, stainless steel and aluminium applications, the arc control can be further optimised with optional MAX welding programs and Wise special processes. Effortless operationDesigned to be hassle-free, the new model can be quickly set up thanks to Weld Assist.This feature guides the welder to set the right parameters for each application so they can start welding faster. The X5 Pulse is also very easy to operate. It features a large, graphical and […]

More sustainable and productive steel turning with new carbide inserts

A recent survey by OpenText found that 92% of manufacturers consider corporate social responsibility (CSR) to be important for their overall reputation in the markets. Even though steel turning is, by nature, a waste producing process, it is possible for manufacturers to improve their sustainability without compromising process security — even against the unprecedented challenges of COVID-19. Here is a different approach to steel turning. According to the 17 Global Goals for Sustainable Development set out by the United Nations (UN), manufacturers are expected to minimise their environmental impact while going further than just optimising energy use. Although CSR is important to companies,manufacturers waste between 10% to 30% of material in their machining processes, with a typical machining efficiency of below 50%, which includes at the design, planning and cutting phases. So, what can manufacturers do? The UN’s goals recommend two main avenues that take into account such factors as a growing population, finite resources and the linear economy. The first is to address these challenges with technology. Industry 4.0 concepts — like cyber physical systems, big data or the Internet of Things (IoT) — are frequently cited as being the way forward for manufacturers seeking to reduce waste. Yet, this does not allow for the fact that most manufacturers are yet to apply modern machines with digital capabilities to their steel turning operations. Most manufacturers are aware of how important the choice of insert grade is for making steel turning more efficient and productive; and how this affects overall performance and tool life. However, many are missing a trick by not considering the whole tooling concept; everything from advanced inserts, tool-holders and easy-to-adopt digital solutions. Each of these factors can help to make steel turning more sustainable by reducing energy consumption and minimising waste. Reduced cutting speeds Manufacturers face […]

NanoLayr’s sustainability roadmap charts the way

Article from Dr.Barbara Nebel,CEO, thinkstep-anz www.thinkstep-anz.com Want to make your manufacturing business more environmentally and socially sustainable? When you’re a busy manufacturer, investing in a sustainability roadmap can be the difference between talking about sustainability and making it happen. In this article we explain what a sustainability roadmap is and why your business needs one. We also talk with Auckland-based functional textile manufacturer NanoLayr about the benefits it’s seeing from theirs. What is a sustainability roadmap? A sustainability roadmap charts the course your business plans to take to become more environmentally and socially sustainable. Think of it like a Google map. Plug in your destination (a more sustainable manufacturing business) and Google offers up a host of ideas to help you with your journey. Street names and directions? These are the high-level sustainability actions you need to take to reach your destination. In a manufacturing business they may include sourcing renewable materials or tackling waste in your packaging. Alternative routes? Think of these as your options and trade-offs. There are many ways to become more sustainable. You’ll need to assess different projects and prioritise them. Distances and different modes of transport? These are the resources you’ll need to commit and the people you’ll need to involve: team members with clear responsibilities, external stakeholders such as suppliers, and (probably) some budget. Journey times? They’re the high-level timelines you’ll work to. Map your sustainability actions into blocks of time. You may be able to complete some within six months to a year. Other activities will take longer. Assign them over the medium term (say one to two years) and longer term (say two years plus). Bring this ‘journey’ information together and you have your sustainability roadmap: a summary of your sustainability goals and the projects, resources and timetable that will help […]

RS PRO launches energy efficiency products for NZ manufacturers

RS is again expanding its Australasian RS PRO range with the addition of products that deliver improved energy saving and efficiency. Due to the popularity of these products they are being fast-tracked to market and will launch in September. The product range is tailored to reduce energy consumption from building facilities and the production line, from solar panel solutions, smart lighting options and high-efficiency power supplies. “We’re helping our customers embrace energy efficiency with the RS Pro brand,” says Scott Philbrook, Managing Director RS ANZ. “Both production line and facilities products are part of this launch. From energy meters, power supplies and lighting right down to PPE and Tool Kits that deliver improved energy savings and efficiency are included.” Each RS PRO product is backed by the RS Seal of Approval, which represents industry standards for audit, inspection, test, and certification. This, combined with longer than average warranties reflects RS Components confidence in the quality and longevity of their products. According to Scott, the expansion in the range is meeting demand in the market for affordable options for engineers looking for a choice. “Every corner of the manufacturing environment is being pressured by energy costs and this is an opportunity for our customers to have variety in their product selection,” he explained. RS has supreme confidence in the RS PRO brand and has invested heavily in expanding these product ranges and anticipates a favourable response and uptake in both the Australian and New Zealand markets.

How to successfully deliver your CRM project with Clarity, Simplicity and Certainty.

-Scott Fuller, Exception. Article 1 :: Project Charter – Universal Buy-in This is the first in a series of 6 articles looking at how to successfully deliver your CRM project, the rest of the series will look at: Architecture and Integration – The Big Picture Partner Selection – A Vendor vs A Partner Data; Data; Data – The Devil is in the Detail Project Management – Quality, On Time, On Budget Users, Usability and Usage – First, Last and Always The purpose of the Project Charter is to engage all interested and/or potentially affected parties, solicit feedback and gain a mandate to move to the next phase. It is a Pre-liminary Business Case, a succinct document preferably with an equally succinct presentation containing: Purpose: Definition and those Responsible Benefit: Objectives and KPIs, including indication of costs Resources: Key Players and Roles (RASCI Model), including external parties if known Architecture: Technology added, impacted or replaced Scope: Deliverables and Key Milestones The expected outcome is that everyone in the business is at least informed of the project scope and impact and those Responsible for the Delivery and Accountable for the Benefits are ready to drive the Project to its successful conclusion. The introduction of this Project ‘Vision’ gives many parts of the business an opportunity to participate in its inception and contribute to the direction. It should always be a 2-way engagement to create valuable buy-in and support. 3 x Critical Success Factors These are CSF’s for the Charter, not the Project: Multi-level and multi-functional buy in At the initiation of any project it is easy, and safer, to confine the visibility to the immediate user group and line management. However a customer management solution to be successful will require the commitment of all parts of the organisation, from Board to Basement, […]

Kemppi releases new MasterMig range

Leading international welding equipment manufacturer, Kemppi, has released its new MIG/MAG MasterMig welding machine models 353 and 355. The 358 model is scheduled for release later this year. Designed in conjunction with professional welders, the new MasterMig range delivers a range of features to help enhance industrial welding productivity and quality. Faster set-up for greater productivity The new, compact and powerful Kemppi MasterMig range comes with Weld Assist as standard. This feature lets users set-up welding parameters quickly and easily to save time and improve productivity levels. By simply selecting the joint type, welding position and material thickness, users are ready to weld. Equipped with memory channels, the MasterMig range also lets users save chosen parameters for fast retrieval. The ability to save customised settings means welders do not have to go through an initial setup for every job. At the turn of a knob, they can highlight the desired setting and proceed to weld. Highly convenient, this feature saves precious time, while helping to increase productivity. Better Arc Performance Delivers More Productivity For greater welding productivity and control, the MasterMig 355 and 358 models can switch on the new MAX arc performance welding processes. MAX Cool, MAX Position and MAX Speed are new Kemppi welding processes that offer solutions for challenging steel, stainless steel and aluminum welding applications by increasing productivity, minimising spatter and speeding up welding without compromising quality. The MAX software options easily integrate with the MasterMig 355 and 358 models. A choice of models Suitable for use on site or at the workshop, the MasterMig range delivers real choice. It includes the 353, 355 and 358 models in the compact MIG welding category. These are available as manual, synergic (Auto), and pulse (Auto Pulse) welding options. Users can also choose to weld with gas-cooled guns […]

Company Profile: Nautech Electronics

Nautech at EMEX 2022. Nautech Electronics has worked tirelessly for over 30 years to deliver their clients the high-quality electronic solutions they need. They use the very latest technology and Kiwi ingenuity to establish themselves as a world leader in electronics manufacturing and product engineering. Recognising the marine industry’s growing need for electronics installation and service, Nautech was established in 1989 as a home-based business. They now operate out of a state-of-the-art facility with a team of 78 specialists. With an innovative and collaborative approach, Nautech focus on excellent service, reliable delivery, IP protection and competitive pricing. Today, Nautech continue to deliver their clients the world-class electronic solutions they need to succeed. At Nautech, Quality isn’t just a process – It’s their philosophy. Nautech has partnered with the EMA for the Callaghan Innovation funded Smart Factory Showcase as part of the Industry 4.0 Demonstration Network which launches in July. Andrew Turner, Managing Director and Owner shares the company’s path: Can you tell us a little more about Nautech and the customers you serve? We manufacture for almost all industry sectors, from consumer to automotive, marine, aeronautical the way to defence and aerospace. We also design and develop products for customers as well as our own range of emergency warning products. Can you explain what Total Quality Management means to Nautech? TQM starts with management but is really a culture, it needs “buy in” from the whole team. At Nautech, all members participate in improving processes, products, services, and their own work environment. What advances have you seen in manufacturing since Nautech was established in 1989? So many! Back then, almost all electronics used thru hole components. We purchased our first wave soldering machine in 1996, and later that year, our first SMT placement machine. It was 2000 before we upgraded […]

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