Smart Manufacturing Today

Kiwi technology receives Australian recognition

Cutting-edge technology aimed at minimising waste in the food processing industry has received major recognition at Australia’s largest agricultural technology event. Dr Matthew Jones, of Christchurch start-up company CertusBio, took home the top cash prize of $20,000 in the Investment Ready Pitch Tent competition of the inaugural EvokeAg event in Melbourne. The Christchurch-based innovator was one of five finalists from Australia, New Zealand and Israel. The participants pitched their agricultural challenges, solutions and business ideas over the two-day event to a panel of expert venture capitalist judges. Strong attendance of 1,100 delegates at the event showed an increasing international interest in new agtech technologies, including sensors, artificial intelligence, robotics and automation. Dr Jones’ winning concept is an automated technology that reduces industrial food waste by 40 per cent. CertusBio commercialised the solution, which was developed by the Lincoln University-owned multidisciplinary R&D company, Lincoln Agritech Ltd. Dr Jones said that with 2-3 per cent of all processed milk disappearing down the drain, the dairy industry loses a staggering NZ$12.8 billion per year globally. “CertusBio is transforming industrial food production to prevent this type of waste,” he said. “Our solution saves money for processors and helps them meet their social responsibility to safeguard the environment for future generations.” The technology includes a biosensor device that provides real-time insights into when food is wasted, a dashboard giving company managers unprecedented visibility on losses and a dedicated consultant to optimise food production. “The solution can be installed without interruption to existing processes,” Dr Jones said. “Other companies have been in the market a long time but do not provide accurate enough information to prevent this type of food waste.” Dr Jones said he developed CertusBio to combine two of his great passions – the reduction of waste and the development of great science. He […]

Predicting the future of maintenance

In 1927, Thomas Parnell set up the pitch drop experiment, which examines the viscosity of a tar-like substance by the speed at which it flows from a funnel into a jar. The test has seen just eight drops fall in as many decades and, despite the experiment being displayed in the University of Queensland’s physics department, no one has ever seen a drop fall. Just like this test, the need for factory maintenance often goes unnoticed. Here Gernut van Laak, group automation solutions leader of ABB’s Food and Beverage Program, explains how plant managers can budget for maintenance and ensure optimum efficiency for all processes. Paper to glass In terms of research and development, food and beverage is a leading industry because of its use of new, innovative technology. However, when it comes to maintenance, many companies find themselves keeping paper records. While regulation and compliance requirements historically drove these companies to work with paper, advancements in digital tools mean this is no longer the case. Unfortunately, once paper-based systems are in place, they can be difficult to eradicate. Companies become stuck in their ways, which leads them to ignore the significant cost savings, efficiencies and competitive advantages electronic systems can provide. The most important driving force for a company’s success is its employees. Today’s maintenance engineers have the computing knowledge to make the switch to digital. Providing them with a familiar interface that quickly connects employees across the organization allows staff to work faster and smarter, increasing productivity. Electronic records also eliminate time-consuming and error-prone data entries that are necessary with paper-based systems. While staff are the most important factor of any company’s success, the biggest cost of manual maintenance comes from people. Human errors that occur during manual record-keeping can result in redundant actions, rework and audits. […]

Reaping the benefits of smart manufacturing

Manufacturers can have many hundreds or even thousands of endpoints in their network, from laptops, PCs, and mobile devices to networked production-line machines spread throughout the facility. These connected systems deliver operational efficiencies and even competitive advantage to manufacturers. Smart manufacturing has helped manufacturers achieve productivity gains of 17 to 20 per cent and quality gains of 15 to 20 per cent. However, smart manufacturing also introduces cyber risks, which must be addressed in the most time-efficient, reliable way. Steve Hunter, senior director, Asia Pacific and Japan, ForeScout, said, “In the past, production-line machines were air-gapped; they didn’t have a network connection, so they were safe from cyberthreats. Now, with every machine and device connected to the corporate network and the internet to facilitate smart manufacturing, that safety buffer is removed. Therefore, it’s essential for manufacturers to know what devices are in their network, how vulnerable they are, and their compliance status. All endpoints, including Internet of Things (IoT) sensors, need to be secured.” In many industries, endpoint management is conducted using agents, with IT departments choosing a combination of agents to address their specific requirements. However, the use of agents can create performance issues in manufacturing operations, meaning an agent-based approach is not well-suited to manufacturers. When networked operational or production-line devices are scanned, it can impair performance, reboot the device, or even crash it entirely. This causes expensive downtime. These devices are often vulnerable because they’re older, rarely patched, and less protected against threats. Even new IoT devices can become exploited, because they’re generally not designed with security top of mind. These new IoT devices are often deployed without configuring the few security settings available to them, such as leaving default credentials in place. This lets malicious actors use the unsecured IoT device to access the entire network. […]

Construction and mining the next frontier of robotics adoption

In the past, for heavy industry-related locations like mines, robots were controlled by teleoperation or navigate autonomously across uneven terrain or within subterranean interiors with little to no human interaction. This was the same for construction sites, where robots must understand changing floor plans, keep track of inventory, and navigate stairs. Thanks to advances in Artificial Intelligence (AI), wireless telecommunications, location-based technologies, and navigation systems, this is being realised. Modern robotics tend to be associated with either indoor environments like factories and warehouses, or in the home. But there is a multitude of other, less structured and more challenging environments where AMRs are only just beginning to proliferate. Advanced mobility enabling autonomous navigation will empower robotics vendors in construction, extraction and elsewhere. While in 2018, 28.7% of commercial robots’ shipments had some degree of autonomous navigation, in 2027, the percentage will be 79.3%. Construction robots may be involved in specific tasks, such as brick-laying, painting, loading, and bulldozing. We can expect hundreds of AMRs in the next 2 years, mainly doing haulage. These robots help to protect workers from a hazardous working environment, reduce workplace injuries, and address labour shortages. For the robots to operate in challenging, hostile, and unsafe environments without human assistance, the key beneficiaries will be OEMs who choose to adopt navigation-providing operation systems (OS) from third-party providers. Specialist robot companies have a greater opportunity to attract capital due to increased interest, and with the formulation of cloud services from AWS and Google, have more opportunity than ever to develop advanced capabilities like mobile manipulation and advanced analytics. However, they will struggle to get an in-house solution off the ground without partnering with third-party providers on localisation and navigation technologies. Given the complexity of localisation, mapping, and navigation alone, a delegation of responsibility to third-party providers is […]

Schneider Electric partners with Nozomi Networks to secure and protect critical infrastructure

Schneider Electric has signed a global partnership agreement with Nozomi Networks, the leader in industrial cybersecurity and operational visibility. Under the terms of the agreement, Schneider Electric will collaborate with Nozomi to provide customers in the industrial manufacturing and critical infrastructure segments advanced anomaly detection, vulnerability assessment and other cybersecurity solutions and services, helping them to control, prevent and mitigate risks to their operations and business performance. The partnership enables Schneider Electric to respond more aggressively to immediate demand for effective, operational technology cybersecurity services, solutions and expertise in oil and gas, power, building automation and other industrial sectors. Schneider Electric will offer Nozomi Networks’ advanced solutions for industrial control system cyber resiliency and real-time operational visibility to customers worldwide. Schneider Electric will combine its EcoStruxure IIoT process automation and industrial control solutions with Nozomi’s SCADAguardian platform for real-time operations visibility, including: • Advanced ICS Cybersecurity Solutions: The bundled solution will deliver the deep network visibility and OT cybersecurity industry operators require in one, comprehensive and highly scalable solution. Nozomi Networks SCADAguardian solution provides accurate asset discovery, superior threat detection and flexible and scalable deployment options to Schneider Electric customers. • Nozomi Networks Certified Consultants: Schneider Electric consultants around the world will continue to be trained as certified Nozomi Networks engineers, scaling to support clients throughout their cybersecurity solution implementation, and providing expert OT threat hunting and forensic analysis. • SCADAguardian Live in Schneider Electric Sites: Schneider Electric customers can experience Nozomi Networks’ real-time operational visibility and cybersecurity solutions via live threat scenarios running in Schneider Electric sites around the world. EcoStruxure is Schneider Electric’s open, interoperable, IoT-enabled system architecture and platform. EcoStruxure delivers enhanced value around safety, reliability, efficiency, sustainability and connectivity for customers. EcoStruxure leverages advancements in IoT, mobility, sensing, cloud, analytics and cybersecurity to deliver Innovation at […]

How much do robots affect jobs and productivity?

Robots’ capacity for autonomous movement and their ability to perform an expanding set of tasks have captured writers’ imaginations for almost a century. Recently robots have emerged from the pages of science fiction novels into the real world, and discussions of their possible economic effects have become ubiquitous (see e.g. The Economist 2014, Brynjolfsson and McAfee 2014). But a serious problem inhibits these discussions – there has so far been no systematic empirical analysis of the effects that robots are already having. Industrial robots increase labour productivity, total factor productivity, and wages. At the same time, while industrial robots had no significant effect on total hours worked, there is some evidence that they reduced the employment of low skilled workers, and to a lesser extent also middle skilled worker. A first glance What exactly are industrial robots? A machine is an industrial robot if it can be programmed to perform physical, production-related tasks without the need of a human controller. (The technical definition refers to a “manipulating industrial robot as defined by ISO 8373: An automatically controlled, reprogrammable, multipurpose manipulator programmable in three or more axes, which may be either fixed in place or mobile for use in industrial automation applications”.) Typical applications of industrial robots include assembling, dispensing, handling, processing (for instance, cutting), and welding – all of which are prevalent in manufacturing industries – as well as harvesting (in agriculture) and inspecting of equipment and structures (common in power plants). From 1993-2007, the ratio of the number of robots to hours worked increased on average by about 150%. The industries that increased robot use most rapidly were the producers of transportation equipment, chemical industries, and metal industries. Addressing reverse causality Could it be that higher productivity growth causes a larger increase in robot use, rather than the other […]

Demand for higher quality parts and products to drive generative design

Generative design enables the design of lighter, cheaper components while maintaining strength and solidity, ultimately creating a higher quality product. For that reason, the adoption of generative design software is taking off in aerospace and defence, automotive, footwear and clothing, furniture, industrial machines, and oil and gas industries and leading to an uptick in engineering throughput in each of them, finds ABI Research, a market-foresight advisory firm providing strategic guidance on the most compelling transformative technologies. “The rise of the sharing economy and additive manufacturing will drive both demand for and the ability to produce higher-quality goods,” explained Pierce Owen, Principal Analyst at ABI Research. “Generative design expands design possibilities by creating shapes different from those that humans would create. It idealizes the design by creating something that best fits the constraints to optimise the products for various requirements.” For several years now, industrial companies have used geometric topology optimisation – eroding the geometric shape of a product given a set of constraints to improve performance – and are using it more as the use cases for additive manufacturing have increased. Generative design takes that another step by creating, or generating, the geometric shapes from an engineer’s requirements rather than changing existing shapes. Also, unlike topology optimisation, generative design creates many iterations, variations and/or alternatives for engineers to compare, rather than simply removing unnecessary pieces or particles. Additive will drive both generative design and topology optimisation as it provides greater build freedom to fulfill a wider variety of designs. Traditional Computer-Aided Design (CAD) vendors such as Dassault Systèmes, Siemens and recently, PTC, already have or will have embedded generative design capabilities within their CAD environments as plug-ins or kernels. PTC acquired Frustum in November 2018 to do exactly that within Creo. Several of Siemens products, including NX, NX Nastran, HEEDS, […]

X-Frame for waste free buildings gets commercialisation boost

Clip-together modular building design can be rapidly assembled, disassembled and reused, eliminating waste during a building’s lifecycle Victoria University of Wellington PhD candidate Ged Finch is fast tracking the commercialisation of his X-Frame structural frame solution for waste free buildings with support from the KiwiNet Emerging Innovator Programme. The game-changing framing system can be disassembled and re-used at the end of a building’s useful life. Finch’s design, a self-braced interlocking wood design which clips together eliminating the need for single-use fixings, has the potential to eliminate waste and reduce the amount of raw materials being used by the building industry. Approximately half of all New Zealand’s waste—about 1.6 million tonnes every year—is generated by the construction sector. “The current widespread use of adhesive-based fixings and single-life materials means that building a single new home will create about four tonnes of waste during construction, and even more when it’s eventually demolished and taken to the landfill,” says Finch. Finch, who has been working with Viclink, Victoria University of Wellington’s commercialisation office, also secured a place on KiwiNet’s Emerging Innovator programme to help commercialise the green architectural solution. Every single component of Finch’s X-Frame design, cut by a computer-controlled router, can be disassembled and reused, so no waste is produced at any stage of a building’s lifecycle. The clip-together design allows any type of structure—floors, walls, ceilings—to be rapidly assembled and disassembled many times over, using unskilled labour and a bare minimum of tools, akin to flat-pack furniture. Adding doors or windows at a later stage is simple, and when kids leave home: “they could literally take their rooms with them, as our modular design also clips onto standard framing.” Dr James Hutchinson, CEO of KiwiNet, says: “Ged’s vision is to transition the building sector from a linear (take, make, dispose) economy to […]

INNO3D 2018 well attended

October 10th was a milestone day for NCCS with the annual INNO3D event, showcasing what is new in Solidworks 2019, along with industry partners presenting some of the latest products and trends in the design and manufacturing space. INNO3D 2017 was a large event but this year’s event was even bigger and broke all records. With more than 220 keen design and manufacturing industry professionals in attendance, and 10 industry partners showcasing their latest technology, the event was well received by all. David Auld and David Trought from Outerspace Design gave the audience a first-hand chance to see the award-winning Fusion Guitar designed using Solidworks and featured on Channel 10’s Australia by Design: Innovation program. Solidworks 2019 along with Solidworks CAM offers Customers access to best in class design to manufacture technologies and workflows. This will improve collaboration and interactive experiences during design and engineering. Companies will be able to deliver more diverse and better products to their Customers in shorter timeframes. This latest Solidworks release is packed with enhancements based on insights and feedback from the large worldwide Customer base. Solidworks took many of the common ideas along with gains available using current hardware iterations and based Solidworks 2019 on that. Year on year INNO3D is the largest event of its kind in Australia and New Zealand and NCCS plans to showcase Solidworks 2019 along with Solidworks CAM again at Austech 14-17 May 2019

3D modelling important in design of New Zealand’s Pūhoi to Warkworth motorway

Design Joint Venture (DJV), a collaboration between engineering consultants, Beca and Tonkin + Taylor has highlighted the power of Seequent’s Leapfrog Works 3D geological modelling software in the design of a motorway extension from New Zealand’s Pūhoi to Warkworth. With an estimated cost of more than NZ $700m (including maintenance over 25 years), the 18km Pūhoi to Warkworth motorway extension includes a road corridor that cuts through steep hills and valleys, and the creation of seven bridges including three viaducts. Combine this with the cutting of 7 million cubic metres of earth (and the filling of 5 million), and the challenge of soft alluvial sediments – and it’s easy to see why a project wide ground model is essential as a basis for geotechnical design, and to mitigate project risk Meeting population demands As the population of Auckland reaches over 1.5 million, and the demand on the Northland area increases, the region of Warkworth is classed as a growth centre. The number of cars travelling the route daily is set to rise from 19,700 in 2012 to 31,300 in 2026 – the extension will provide a better connection with all of the associated safety and traffic flow benefits. The design work was subcontracted to Design Joint Venture (DJV) a collaboration between engineering consultants, Beca and Tonkin + Taylor. Seequent’s Leapfrog Works, which is specifically designed for the Civil Engineering and Environmental industries, was used as the 3D geological modelling software to more accurately define the geology. Chris Monk, Engineering Geologist, Tonkin & Taylor, says, “There were three areas of focus. North, which showed low-lying topography; Central, which has significant cut and fill embankments and; South, which contained two viaduct structures. It was important we could use a modelling tool that worked flexibly around the different geology and surface types to […]

«‹ 45 46 47 48 ›»

News Ticker

Smart Manufacturing Today