Smart Manufacturing Today

NZ company helping to uberise science

A New Zealand company that is at the forefront of the global fight against air pollution is collaborating with the United States Environmental Protection Agency (EPA) to help advance the research and development of next generation air sensor technology. A five-year Cooperative Research and Development Agreement (CRADA) was signed between the EPA and Aeroqual. The New Zealand-based company has decade long pioneering work in the development of small, low-cost portable equipment that even school children can use. Announcing the agreement, the EPA said next generation air monitoring tools are new technological advances that are increasingly being used by researchers and citizen scientists alike to monitor and measure air quality. EPA’s co-investigators Rachelle Duvall and Russell Long – who will work alongside Aeroqual leads Geoff Henshaw and Kyle Alberti – said the next generation tools are so much more accessible compared to the large, stationary monitors. Duvall says the EPA will benefit from the collaboration by combining their expertise in air measurements with Aeroqual’s expertise in sensor development to advance air quality characterisation using next generation air monitoring tools. “Because these tools are so much more accessible compared to traditional air monitoring equipment and are being used by not only the scientific community but also the general public, it is important for all users to have confidence in the data they are collecting.” The CRADA between Aeroqual and the EPA will investigate new applications, methodologies and technologies for the low-cost measurement of outside air pollutants. While current low-cost air sensors measure common air pollutants, like ozone (O3), nitrogen dioxide (NO2), sulphur dioxide (SO2), particulate matter (PM) (among others), the EPA is also interested in measuring other compounds including air toxics such as volatile organic compounds (VOCs) which cause adverse health effects. Duvall said she hopes the two organisations will improve some […]

Cluster theory fails to take hold in NZ manufacturing

Twenty-seven years after the Porter Project recommended New Zealand should pursue a “clusters” strategy to develop its manufacturing base, a government study of the manufacturing sector has found there are “few economically significant manufacturing clusters in New Zealand”. Without mentioning the government’s commercialisation accelerator agency, Callaghan Innovation, by name, the Ministry of Business, Innovation and Employment’s New Zealand Manufacturing Sector Report suggests that “new institutions may need to be established, or existing institutions modified”. Callaghan is expected to see funding cuts for direct grants to companies seeking research and development assistance in the May Budget, as the government moves to introduce a new R&D tax credits system. Economic Development Minister David Parker launched the report, the first such overview of the sector by the Ministry of Business, Innovation and Employment since it began publishing sector reports in 2013 under the previous government, in Auckland this afternoon. The report notes poor productivity persists in the sector and the long lead times required for new, higher value industries to emerge and appears to suggest changes are required to existing policy settings and government agencies to help deliver better results. “The development of a new industry typically follows an ‘S’ curve, similar to the stages a new technology goes through as it diffuses through society,” the report says. “There is usually a long gestation period – perhaps 10-20 years – while the skills and capability needed to succeed are learned and acquired by: firms; investors and service providers; and the education and government sectors. “New institutions may need to be established or existing institutions modified.” The government is also conducting reviews and reforms of the education system, including initiatives to improve the financial stability and quality of skills training through the country’s polytechnics. The manufacturing sector is a disproportionately large employer of tradespeople, […]

Are you a future-ready manufacturer?

Greg O’Loan, regional vice president, ANZ for Epicor Software Corporation For manufacturers to compete successfully in the face of cheaper overseas competitors, it’s essential to look to technologies that can offer improved processes, increased efficiencies, and substantial cost savings. Before businesses can determine whether they’re a future-ready manufacturer, they need to understand exactly where their business sits today, where it could be in three to five years, and how the business can embrace innovation and automation. This requires a time investment to create a roadmap. However, this investment will pay off as the business becomes truly future-ready and can leverage new and emerging technologies to compete more effectively. At the very least, tackling these tough questions will put organisations ahead of competitors who are consumed with putting out today’s fires rather than focusing on growth opportunities. Manufacturers that don’t invest in breakthrough technologies will be rendered irrelevant and, more often than not, it will happen at a much faster rate than they ever could have dreamed possible. It’s important to address this significant business risk sooner rather than later by embracing ways to work smarter and more efficiently. The next generation of manufacturers can’t afford to sit on the sidelines. Future manufacturers will need to be aware of how the world is changing, pay attention to economic and geopolitical forecasts, and invest in technology. While innovation is important, the key for the average manufacturing plant looking for a toehold is knowing your customers and their needs just a little bit better than the competition does. The opportunities for growth have increased recently and the Australian manufacturing industry is set for a resurgence. It has added 40,000 new jobs in since June 2016, and increased the value of Australian-made goods sold to international markets by more than $20 billion since 2009. […]

Welders’ powered air now more affordable

After hearing the news regarding the reclassification of welding fume by the IARC and putting together a Welding Fume White Paper on what this means for Australian welders, AWS, the sole agent for the 3M Speedglas Brand in Australia and New Zealand, has decided to reposition the 3M Speedglas 9100XXi Air Powered Air Purifying Respirator with a sharper price point to help make powered air respiratory protection more affordable for Aussie and Kiwi welders. The Speedglas 9100 Air The Speedglas 9100 Air coupled with the award winning Adflo PAPR combines the largest viewing area on the market with Speedglas TrueView which allows the welder to view their weld with better clarity and more colour. When combined with the peripheral Side Windows the 9100 Air gives welders vision like no other welding helmet currently on the market. With an External Button that allows the welder to bounce between two saved welding settings and grind mode, the welder never needs to touch the welding lens interface again. Simply switch between welding and grinding tasks with a touch of an external button while maintaining your positive pressure seal and desired level of welding respiratory protection. When selecting a non-flip-up welding helmet with a PAPR consider the following: • Welding Lens Viewing Area: Speedglas 9100 Air, with peripheral SideWindows, has the largest viewing area currently available on the market. • Arc Detection: The 9100 Air has the most powerful arc detection available down to 1amp • Light State and True View Optics: With a light state of 3 and Speedglas TrueView, set-up and inspect with colour and clarity and weld in High Definition. • Controls: With external grind and memory modes, the 9100 Air makes switching applications easy. • Side Windows: If you have never experienced Speedglas Side Window peripheral vision it’s time to […]

Konecranes explores advanced networks with Nokia’s Digital Automation Cloud

Konecranes Executive Vice President, Technologies, Juha Pankakoski (centre) talks about the future of Konecranes digital solutions and the company’s collaboration with Nokia on cloud technology. Konecranes is exploring advanced networks and global digital automation cloud that enable Konecranes to utilise future network technology and develop 5G capabilities already today. Konecranes has been one of the first companies to employ technology giant Nokia’s Digital Automation Cloud. Konecranes Executive Vice President, Technologies, Juha Pankakoski believes that this advanced technology – which was showcased at Hannover Messe this year – has potential to enhance Konecranes’ current offering by increasing network capacity and reducing latency. Mr Pankakoski first discussed the customer benefits of utilising cloud technologies at a Nokia studio broadcast at the end of last month (April), where he was joined by experts from Nokia and Business Finland. Konecranes digital solutions are already implemented in global scale, with over 570,000 digitised service assets in 55,000 locations, including more than 1,500 in Australasia. More connections are being added every day. Real-time equipment monitoring technologies, such as Konecranes’ TRUCONNECT can be employed on any of Konecranes’ broad range of overhead cranes, jib cranes, gantry cranes, and lifting devices, that can typically lift anywhere between 500kgs and more than 2,000 tonnes. Konecranes TRUCONNECT technology monitors equipment in real-time “Konecranes is actively exploring advanced mobile networks that help our customers establish fast and reliable connections to cranes, even in harsh conditions where there is no general network available,” said Mr Pankakoski. “Konecranes equipment is used in a huge variety of industries, from basic manufacturing and assembly through to large logistics hubs and shipyards. There’s no ‘one- size fits all’ approach when it comes to digital solutions for these industries, but the basic outcome remains consistent: to enhance the efficiency, reliability and safety of material handling operations,” he […]

Robotics Plus signs global deal for robotic apple packers

Jamie Lunam and Dr. Alistair Scarfe. Deal highlights demand for agricultural automation technology; follows recent investment from Yamaha Motor Co. to accelerate company’s growth Robotics Plus, a New Zealand agricultural robotics and automation company, has signed an agency and distribution agreement with GlobalPac Technologies which will see the company’s revolutionary robotic apple packers go global. The deal, which will initially target the US, Australian and New Zealand markets, is fuelling a period of accelerated growth for Robotics Plus as industry demand for its innovation grows. GlobalPac Technologies is a joint venture between United States company Van Doren Sales and New Zealand-owned Jenkins Group. Robotics Plus CEO Steve Saunders says between the two companies, Van Doren and Jenkins have a presence in almost every packhouse in New Zealand, Australia and the US. “We see enormous potential in our new relationship with GlobalPac Technologies. Naturally their global packhouse relationships offer exciting opportunities for us to expand distribution of our apple packers to markets beyond New Zealand, but more importantly, they share our vision for the future of packhouse automation. Together we aim to transform the global horticulture industry.” Jenkins General Manager, Jamie Lunam, says: “Apple packhouses already use automation extensively for sorting and grading, but the process of arranging apples in trays for export is still highly labour intensive. “Labour shortages are a major and growing concern in New Zealand and many other food producing countries. We see Robotics Plus and their packing technology as game-changing for the industry. It is a very exciting time to be involved in helping to affect this positive change.” Van Doren CEO, Brett Pittsinger says the global apple industry has been packing apples the same way for decades. “Labour shortages are now causing major headaches for packhouses in the United Sates. It’s exciting to see the […]

The Interview: FARO

Spokesperson: CHEW Beow Kwan, Product Marketing Associate Manager, Asia Pacific, FARO Technologies Please tell us what BuildIT Construction is all about? The BuildIT Construction software leverages on FARO’s cutting-edge 3D metrology capability. FARO is to first to offer this fully integrated building lifecycle Quality Assurance (QA) and Quality Control (QC) management tool empowering construction professionals to continuously evaluate projects with real time comparisons against CAD designs using 3D scan data. The software from FARO uniquely enables laser scanner users to perform immediate, real-time build and verify analysis throughout the entire project, and facilitates a new level of cost management and operational efficiency. BuildIT Construction can be fully integrated with 3D data collected from FARO Focus Laser Scanners, optimised for the FARO TracerM Laser Projector for placement and layout of structural components and is compatible with the FARO Laser Tracker for prefabricated modular positioning. It can also be used seamlessly with other third-party hardware. Where do you see this software being used most? Application areas that will benefit most from the BuildIT Construction software include Architecture, Civil Engineering/Surveying, Construction, Facility Management, Historical Preservation, and Mechanical, Electrical and Plumbing (MEP). AEC professionals will find the software useful for: Verifying accuracy of scan data to design models Detecting incorrect placement or missing features such as walls, columns, beams, pipes, etc. Performing important measurements accurately and quickly Inspecting construction for adherence to building standards Verifying shifts and movements within structural performance over time with 4D analysis Performing real time monitoring of adjacent structures throughout the project lifecycle Is there a lot of construction underway across ASEAN? Prospects for construction in the ASEAN region is generally bright. According to the Global Construction 2030 Report[1], the ASEAN construction market is expected to exceed US$1 trillion by 2030, with growth predominantly driven by labor intensive light […]

Dairy robotics success story attracts Australasian investors

The latest investment offering for inspection industry disruptor Invert Robotics has closed after attracting considerable interest from a number of high net worth and institutional investors from across Australia and New Zealand. Invert Robotics provides non-destructive inspection services using state of the art mobile climbing robots. Their climbing robots enable precise and accurate remote inspection of non-ferromagnetic surfaces such as stainless steel, carbon fibre, aluminium and glass. Patented robots are installed with high definition cameras and sensor technology to allow for equipment to be assessed for maintenance and for preventative analysis on a remote basis. Inspectors are fed real-time video during the inspection that allows for immediate and highly accurate analysis. The device is already being used by the major Australian and New Zealand dairy companies and co-operatives such as Fonterra, Synlait and Murray Goldburn, as well as a number of global food and beverage brands. It is also attracting interest across other sectors and throughout the food and beverage manufacturing industry in Europe and Asia such as FrieslandCampina and Heineken. The Company has also captured the attention of those working in the lucrative aviation inspection market and is poised to make a European partnership announcement soon regarding its successful development of further advanced robot technology. Invert Robotics is also looking at potential opportunities in the chemical industry, in addition to further work with energy, oil and gas companies. Following an almost million dollar crowdfunding campaign through the Sydney-based platform Equitise, a further NZ$6.4 million has now been raised from a limited sophisticated private investor round. Shareholders now include the former CEO of Macquarie Group Ltd, Allan Moss, and Inception Fiduciary Pty Ltd. These investments add to the considerable funding received from government and private venture capital sources soon after the company was founded by its now Chief Technical […]

FactoryTalk Analytics from RA

The Industrial Internet of Things (IIoT) has increased the availability of information throughout the enterprise by orchestrating data from multiple sources and applying machine-learning applications. But the power of new IIoT tools to improve machine performance is limited when those with access to information are not experts on the machine, leaving powerful machine information untapped.    To better connect industrial producers with expertise outside their production environment, Rockwell Automation offers the FactoryTalk Analytics for Machines cloud for OEMs. Cloud-enabled analytics provide machine data organized in intuitive dashboards that pull from machines deployed across the globe. “By bringing the expertise of OEMs into a producer’s ecosystem, smart machines perform better, and critical process anomalies can be quickly resolved,” said Todd Smith, product manager at Rockwell Automation. “Cloud-based machine analytics give OEMs real-time and historical insights into how their equipment is operating from anywhere, so they can collaborate with customers to help reduce downtime.” An IIoT-enabled packaging machine from Cama Group showcases the value of increased collaboration to both OEMs and end users. The machine offers independent cart technology for fast changeovers, while the FactoryTalk Analytics for Machines cloud relays critical KPI data to the cloud. Real-time performance insights are displayed to Cama Group service engineers in five, easy-to-navigate screens.   A primary display shows a global map indicating every machine at all customer sites the OEM has subscribed to the service. In addition to the display is summary information on machine status and recent OEE performance. A simple search function then allows service engineers to filter by specific end users, locations or machine types for further analysis. At the machine level, OEMs can also view information about machine states, top events, production counts, cycle time attainment, and custom process variables and counters for the last three months on pre-configured dashboards and drill-down […]

Canterbury-based rehab innovators achieve international medical device certification

With a mission to bring comfort and functionality to people living with complex rehabilitation needs, Canterbury-based company Medifab, who design, manufacture and export specialist seating and disability equipment, have achieved ISO 13485:2016 certification – the internationally recognised standard that guides medical device manufacturers in implementing quality management systems to achieve industry distinction. Trusted and recognised by regulatory authorities across the world, ISO 13485 demonstrates a commitment and excellence to producing medical devices that meet rigorous safety, quality and efficacy standards: a certificate that most major markets require from medical manufacturers looking to sell products in their country. “We’re thrilled to attain the ISO 13485 certification,” explains Medifab’s Managing Director, Roger Mascull. “Now Medifab is globally compliant to the highest applicable industry standard, we can advance our global aspirations. The certificate offers peace of mind for local government healthcare procurement and gives us the licence to operate internationally.” The disciplines involved in attaining and maintaining this prized certification outcome has elevated Medifab’s processes, systems and procedures, which Roger says will continue to enhance the company’s developments. “We’re always committed to improving our products and processes. And now we have this certification, we can continue to shape better lives on a global scale. This is a huge achievement and is a credit to the dedication of everyone at Medifab.’” With the addition of ISO 13485 to its impressive list of ISO 9001 and 14001 certifications, Medifab’s commitment to quality, service and the environment is reinforced and places it as one of the highest quality manufacturing facilities in the whole of New Zealand. ‘We’ve been working very hard for the past 12 months to earn this certification. The whole company, from the engineers and production teams through to the sales and logistics teams, have demonstrated great collaboration and determination to achieve this certification […]

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