Smart Manufacturing Today

Accelerated computing powering world’s fastest supercomputer

Call it the most powerful scientific tool ever built. Call it a new paradigm of computing. Just don’t call it slow, because whatever number you look at, Summit — which made its debut at the Oak Ridge National Laboratory — is flat-out fast. This massive machine, powered by 27,648 of Volta Tensor Core GPUs, can perform more than three exaops, or 3 billion billion calculations per second. That’s more than 100 times faster than Titan, previously the fastest U.S. supercomputer, completed just five years ago. And 95 percent of that computing power comes from GPUs. Built for the U.S. Department of Energy, this is a machine designed to tackle the grand challenges of our time. It will accelerate the work of the world’s best scientists in high-energy physics, materials discovery, healthcare and more, with the ability to crank out 200 petaflops of computing power to high-precision scientific simulations. This is, literally, a scientific time machine. The story behind the story: The team at Oak Ridge was the first to realise — almost a decade ago — that a new kind of computing was needed. The old paradigm of piling one transistor on top of another wouldn’t deliver the efficiency they needed. They took a risk and built Titan in 2012, the world’s fastest supercomputer, with one GPU in every node. That courage paid off. Now over 550 HPC applications are accelerated with GPUs, and all of the 15 most widely used ones. Their work reshaped supercomputing. Writing Computing’s Next Chapter Summit is the next chapter. Not just for ORNL, but for all of computing. The research team has been working with the DOE for more than 11 years on advanced technologies, including the Volta GPUs and NVLink high-speed interconnect technology at the very heart of Summit. Instead of one GPU per node, Summit has six Tensor Core […]

Microplastics: Small plastics, big problem

This glimpse of the future was crafted by Paul Stephenson Almost everything we own and buy contains plastics. Look around. If it’s not the chair you’re sitting on, or that part of a pen in your drawer, that bottle in your refrigerator, it may be this thing you’re holding ‒ your smartphone, or a keyboard, or a tablet. They are everywhere. But before you blame plastic water bottles and candy wrappers solely for climate change or marine plastic pollution, think again. It turns out, as with many other relationships, sometimes it’s the small things that create the biggest impacts. And in this case, it’s the plastics that we don’t see, the microplastics, that are about to damage the world we are living in. We have to wake up, before it’s too late. It’s not just ‘small’ stuff… The United Nation’s Environmental Programme (UNEP) identified microplastics as one of the alarming issues that we should keep an eye on as plastic pollution remains the biggest threat to marine biodiversity today. But are we already many years too late? Based on current rates of plastic pollution, the World Economic Forum predicts that by 2050 there will be more plastic than fish in our oceans. Microplastics, whilst tiny, pack a big punch. They have been around for more than five decades as microbeads and microfibres ranging in size from 0.5 to 5mm in length. And we have unknowingly let them into our homes and closets, as they have replaced the natural ingredients of our personal care products, and cosmetics such as toothpaste, facial and body scrubs, and have been manufactured into some of the clothes we love to wear. However, it’s not actually the products that directly harm us, but rather what happens to them after they go down the drain. These synthetic […]

Epson launches N6 compact 6-Axis robot and hollow force sensor

Epson has launched the new N6 compact 6-axis (vertically articulated) industrial robot and the SH250LH, a new force sensor with a hollow design. Epson’s N series of compact 6-axis robots perform tasks in tight spaces more efficiently than other robots because of a uniquely engineered “folding” arm. The N6 has a longer arm (1,000 mm) and can handle higher payloads (6 kg) than Epson’s previously released N2 and is ideal for loading/unloading small electronic products and automotive parts into/from test equipment. It is also perfect for shelving/unshelving medical products and much more and has a smaller installation footprint than earlier 6-axis robots and can reach a wider range of places, from the top shelf to the bottom. These features increase productivity and the efficiency with which factory space is used. N6 Features 1. The unique arm structure and arm length give the N6 a small installation footprint while allowing it to reach high places. Taking advantage of the N series’ folding arm design and a long (1,000 mm) arm, the N6 can access locations that are higher than those that can be reached by the N2 and by Epson’s 900-mm class 6-axis robots (the C4L and C8L). Users can exploit these features by laying out factory shelves and equipment vertically instead of horizontally to enable the N6 to use previously wasted vertical space. Installation space (blue section) reduced by 75% Even with an arm length of 1,000 mm, the N6 can reach objects at the same height as the C8XL, Epson’s 1,400-mm class 6-axis robot. Moreover, because the N6 can be installed closer to shelves and equipment than a 1,400-mm arm, the installation space can be reduced*2 by about 75%. In addition to installing the N6 in narrow spaces and inside equipment where robots previously would not fit, users have […]

Swisslog’s islands of automation signpost the future of automated processes

Swisslog’s logistics automation technologies look at end-to-end supply chain and how to optimise product movement through the system, while maintaining reliability and traceability. Islands of automation are offering a solution to problems bedevilling automated processes across a broad range of industries, such as pharmaceutical, warehousing, engineering, logistics, materials handling, food and beverage and transport. Global robotics and logistics automation technology leader Swisslog has found that as automation accelerates, a common concern is that if a machine goes offline, the entire system suffers. But this is becoming less and less of a problem through the use of islands of automation, explains Jamie D’Souza, Swisslog Pharmaceutical Consultant, Jamie D’Souza, who has more than 8 years’ experience in the pharmaceutical logistics industry. Mr D’Souza’s expertise focuses particularly around the megatrends driving digitalisation and industry 4.0 – such as urbanisation, ageing society, increased health focus, e-commerce, increasingly digital lives and regulations – and how industry can best utilise technology to optimise supply chains and achieve tangible benefits. Islands of automation “The concept of islands of automation means can have several automated processes working in isolation, which can be linked up with Automatic Guided Vehicles (AGVs), with end-to-end integration,” says Mr D’Souza. The major benefits of this approach include: • Redundancy – if one cell goes down, there are several others accessible, or use of a temporary manual cell. • Flexibility for growth with additional cells, and ability to grow in specific areas • Full integration of robots and AGVs Swisslog is currently working on a major logistics automation project in Australia with a leading bio-pharmaceutical company, where islands of automation are being utilised to optimise flexibility and redundancy. This advanced solution involves Swisslog’s robotic palletising, shrouding, wrapping and labelling technologies, linked with platform AGVs on two levels to manage all pallet logistics. Crucially, there […]

Internet of Manufacturing Study Tour – What can we learn from the USA?

Thirty seven representatives from twenty six New Zealand and three Australian manufacturing companies, two business organisations (The Manufacturers’ Network and the EMA) and two government funded innovation agencies (Callaghan Innovation and the Australian IMCRC) have all combined into a study group to investigate advanced manufacturing technology at the Internet of Manufacturing Conference in Chicago and through visits to a number of U.S. manufacturing companies last week. The week was an exciting opportunity to gain insight into what U.S companies are doing in the networked manufacturing and Industry 4.0 space. There is a lot New Zealand manufacturers can learn about what works and what doesn’t – however, at the end of the day, Kiwi manufacturers have to find what works for them. It starts with getting LEAN / Continuous Improvement processes in order and incrementally investing in technology which provides the greatest productivity improvements for their business. The trip included a visit to Haas, a global brand in CNC machines, and a remarkable success story of a manufacturer that has managed to grow rapidly while keeping all of its manufacturing activities in the USA. We also visited the Trumpf Smart Factory in Schaumburg, Chicago. This is a fully operational sheet metal factory that functions as a technology showcase for sales purposes and as an Industry 4.0 technology test lab at the same time, focusing on end-to-end integration of systems and processes. We were able to see an example of individually-customised products coming through the production line, from start to finish, making use of advanced manufacturing technology to make such customisation possible. We also visited two industry-good organisations that were really impressive. One was the Digital Manufacturing and Design Innovation Institute (DMDII), part of UI Labs, a collaboration between industry, government agencies and several universities, with a simple mission statement – […]

Embrace the fourth industrial age—or become a backwater

By Albert Palazzo The world is on the cusp of a new industrial age—the fourth. As with previous industrial ages, those who embrace it first stand to become the dominant powers of the future and will seize the right to set the rules that define the age. Those that are late to the party will struggle to secure their place and avoid a decline into humanity’s future backwaters. Australia has a choice to make: whether to undergo the social, political and cultural disruption that will result from the embrace of emerging technologies, or to continue to support an economy based on the status quo. In making this choice, Australia will also determine its security future. One of the likely changes of the fourth industrial age to which Australia will need to adapt is the decline in relative value of primary resources and manufactured goods compared to information. The rapid growth of additive manufacturing (3D printing) demonstrates this point. 3D factories, using very few staff, are coming into existence. These factories have certain advantages over current means of production. Being additive, 3D printers are very efficient and require less feed stock—iron ore for example—than traditional subtractive manufacturing. They can also be located anywhere, and be arrayed as individual units or in their thousands. That will promote distributed manufacturing. Many countries in Asia, including China, have chosen to lift their people out of poverty by becoming the manufacturer to the ‘Walmarts’ of the world. That model will come undone when every Australian, European, American and even Asian home has a 3D printer with which families can print whatever they want, from food to high-quality clothes and beyond. Value will cease to reside in the product, but will be found in the design. And as the economic foundations of the developing world fail, instability and social collapse […]

NZ company helping to uberise science

A New Zealand company that is at the forefront of the global fight against air pollution is collaborating with the United States Environmental Protection Agency (EPA) to help advance the research and development of next generation air sensor technology. A five-year Cooperative Research and Development Agreement (CRADA) was signed between the EPA and Aeroqual. The New Zealand-based company has decade long pioneering work in the development of small, low-cost portable equipment that even school children can use. Announcing the agreement, the EPA said next generation air monitoring tools are new technological advances that are increasingly being used by researchers and citizen scientists alike to monitor and measure air quality. EPA’s co-investigators Rachelle Duvall and Russell Long – who will work alongside Aeroqual leads Geoff Henshaw and Kyle Alberti – said the next generation tools are so much more accessible compared to the large, stationary monitors. Duvall says the EPA will benefit from the collaboration by combining their expertise in air measurements with Aeroqual’s expertise in sensor development to advance air quality characterisation using next generation air monitoring tools. “Because these tools are so much more accessible compared to traditional air monitoring equipment and are being used by not only the scientific community but also the general public, it is important for all users to have confidence in the data they are collecting.” The CRADA between Aeroqual and the EPA will investigate new applications, methodologies and technologies for the low-cost measurement of outside air pollutants. While current low-cost air sensors measure common air pollutants, like ozone (O3), nitrogen dioxide (NO2), sulphur dioxide (SO2), particulate matter (PM) (among others), the EPA is also interested in measuring other compounds including air toxics such as volatile organic compounds (VOCs) which cause adverse health effects. Duvall said she hopes the two organisations will improve some […]

Cluster theory fails to take hold in NZ manufacturing

Twenty-seven years after the Porter Project recommended New Zealand should pursue a “clusters” strategy to develop its manufacturing base, a government study of the manufacturing sector has found there are “few economically significant manufacturing clusters in New Zealand”. Without mentioning the government’s commercialisation accelerator agency, Callaghan Innovation, by name, the Ministry of Business, Innovation and Employment’s New Zealand Manufacturing Sector Report suggests that “new institutions may need to be established, or existing institutions modified”. Callaghan is expected to see funding cuts for direct grants to companies seeking research and development assistance in the May Budget, as the government moves to introduce a new R&D tax credits system. Economic Development Minister David Parker launched the report, the first such overview of the sector by the Ministry of Business, Innovation and Employment since it began publishing sector reports in 2013 under the previous government, in Auckland this afternoon. The report notes poor productivity persists in the sector and the long lead times required for new, higher value industries to emerge and appears to suggest changes are required to existing policy settings and government agencies to help deliver better results. “The development of a new industry typically follows an ‘S’ curve, similar to the stages a new technology goes through as it diffuses through society,” the report says. “There is usually a long gestation period – perhaps 10-20 years – while the skills and capability needed to succeed are learned and acquired by: firms; investors and service providers; and the education and government sectors. “New institutions may need to be established or existing institutions modified.” The government is also conducting reviews and reforms of the education system, including initiatives to improve the financial stability and quality of skills training through the country’s polytechnics. The manufacturing sector is a disproportionately large employer of tradespeople, […]

Are you a future-ready manufacturer?

Greg O’Loan, regional vice president, ANZ for Epicor Software Corporation For manufacturers to compete successfully in the face of cheaper overseas competitors, it’s essential to look to technologies that can offer improved processes, increased efficiencies, and substantial cost savings. Before businesses can determine whether they’re a future-ready manufacturer, they need to understand exactly where their business sits today, where it could be in three to five years, and how the business can embrace innovation and automation. This requires a time investment to create a roadmap. However, this investment will pay off as the business becomes truly future-ready and can leverage new and emerging technologies to compete more effectively. At the very least, tackling these tough questions will put organisations ahead of competitors who are consumed with putting out today’s fires rather than focusing on growth opportunities. Manufacturers that don’t invest in breakthrough technologies will be rendered irrelevant and, more often than not, it will happen at a much faster rate than they ever could have dreamed possible. It’s important to address this significant business risk sooner rather than later by embracing ways to work smarter and more efficiently. The next generation of manufacturers can’t afford to sit on the sidelines. Future manufacturers will need to be aware of how the world is changing, pay attention to economic and geopolitical forecasts, and invest in technology. While innovation is important, the key for the average manufacturing plant looking for a toehold is knowing your customers and their needs just a little bit better than the competition does. The opportunities for growth have increased recently and the Australian manufacturing industry is set for a resurgence. It has added 40,000 new jobs in since June 2016, and increased the value of Australian-made goods sold to international markets by more than $20 billion since 2009. […]

Welders’ powered air now more affordable

After hearing the news regarding the reclassification of welding fume by the IARC and putting together a Welding Fume White Paper on what this means for Australian welders, AWS, the sole agent for the 3M Speedglas Brand in Australia and New Zealand, has decided to reposition the 3M Speedglas 9100XXi Air Powered Air Purifying Respirator with a sharper price point to help make powered air respiratory protection more affordable for Aussie and Kiwi welders. The Speedglas 9100 Air The Speedglas 9100 Air coupled with the award winning Adflo PAPR combines the largest viewing area on the market with Speedglas TrueView which allows the welder to view their weld with better clarity and more colour. When combined with the peripheral Side Windows the 9100 Air gives welders vision like no other welding helmet currently on the market. With an External Button that allows the welder to bounce between two saved welding settings and grind mode, the welder never needs to touch the welding lens interface again. Simply switch between welding and grinding tasks with a touch of an external button while maintaining your positive pressure seal and desired level of welding respiratory protection. When selecting a non-flip-up welding helmet with a PAPR consider the following: • Welding Lens Viewing Area: Speedglas 9100 Air, with peripheral SideWindows, has the largest viewing area currently available on the market. • Arc Detection: The 9100 Air has the most powerful arc detection available down to 1amp • Light State and True View Optics: With a light state of 3 and Speedglas TrueView, set-up and inspect with colour and clarity and weld in High Definition. • Controls: With external grind and memory modes, the 9100 Air makes switching applications easy. • Side Windows: If you have never experienced Speedglas Side Window peripheral vision it’s time to […]

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