Smart Manufacturing Today

Konecranes explores advanced networks with Nokia’s Digital Automation Cloud

Konecranes Executive Vice President, Technologies, Juha Pankakoski (centre) talks about the future of Konecranes digital solutions and the company’s collaboration with Nokia on cloud technology. Konecranes is exploring advanced networks and global digital automation cloud that enable Konecranes to utilise future network technology and develop 5G capabilities already today. Konecranes has been one of the first companies to employ technology giant Nokia’s Digital Automation Cloud. Konecranes Executive Vice President, Technologies, Juha Pankakoski believes that this advanced technology – which was showcased at Hannover Messe this year – has potential to enhance Konecranes’ current offering by increasing network capacity and reducing latency. Mr Pankakoski first discussed the customer benefits of utilising cloud technologies at a Nokia studio broadcast at the end of last month (April), where he was joined by experts from Nokia and Business Finland. Konecranes digital solutions are already implemented in global scale, with over 570,000 digitised service assets in 55,000 locations, including more than 1,500 in Australasia. More connections are being added every day. Real-time equipment monitoring technologies, such as Konecranes’ TRUCONNECT can be employed on any of Konecranes’ broad range of overhead cranes, jib cranes, gantry cranes, and lifting devices, that can typically lift anywhere between 500kgs and more than 2,000 tonnes. Konecranes TRUCONNECT technology monitors equipment in real-time “Konecranes is actively exploring advanced mobile networks that help our customers establish fast and reliable connections to cranes, even in harsh conditions where there is no general network available,” said Mr Pankakoski. “Konecranes equipment is used in a huge variety of industries, from basic manufacturing and assembly through to large logistics hubs and shipyards. There’s no ‘one- size fits all’ approach when it comes to digital solutions for these industries, but the basic outcome remains consistent: to enhance the efficiency, reliability and safety of material handling operations,” he […]

Robotics Plus signs global deal for robotic apple packers

Jamie Lunam and Dr. Alistair Scarfe. Deal highlights demand for agricultural automation technology; follows recent investment from Yamaha Motor Co. to accelerate company’s growth Robotics Plus, a New Zealand agricultural robotics and automation company, has signed an agency and distribution agreement with GlobalPac Technologies which will see the company’s revolutionary robotic apple packers go global. The deal, which will initially target the US, Australian and New Zealand markets, is fuelling a period of accelerated growth for Robotics Plus as industry demand for its innovation grows. GlobalPac Technologies is a joint venture between United States company Van Doren Sales and New Zealand-owned Jenkins Group. Robotics Plus CEO Steve Saunders says between the two companies, Van Doren and Jenkins have a presence in almost every packhouse in New Zealand, Australia and the US. “We see enormous potential in our new relationship with GlobalPac Technologies. Naturally their global packhouse relationships offer exciting opportunities for us to expand distribution of our apple packers to markets beyond New Zealand, but more importantly, they share our vision for the future of packhouse automation. Together we aim to transform the global horticulture industry.” Jenkins General Manager, Jamie Lunam, says: “Apple packhouses already use automation extensively for sorting and grading, but the process of arranging apples in trays for export is still highly labour intensive. “Labour shortages are a major and growing concern in New Zealand and many other food producing countries. We see Robotics Plus and their packing technology as game-changing for the industry. It is a very exciting time to be involved in helping to affect this positive change.” Van Doren CEO, Brett Pittsinger says the global apple industry has been packing apples the same way for decades. “Labour shortages are now causing major headaches for packhouses in the United Sates. It’s exciting to see the […]

The Interview: FARO

Spokesperson: CHEW Beow Kwan, Product Marketing Associate Manager, Asia Pacific, FARO Technologies Please tell us what BuildIT Construction is all about? The BuildIT Construction software leverages on FARO’s cutting-edge 3D metrology capability. FARO is to first to offer this fully integrated building lifecycle Quality Assurance (QA) and Quality Control (QC) management tool empowering construction professionals to continuously evaluate projects with real time comparisons against CAD designs using 3D scan data. The software from FARO uniquely enables laser scanner users to perform immediate, real-time build and verify analysis throughout the entire project, and facilitates a new level of cost management and operational efficiency. BuildIT Construction can be fully integrated with 3D data collected from FARO Focus Laser Scanners, optimised for the FARO TracerM Laser Projector for placement and layout of structural components and is compatible with the FARO Laser Tracker for prefabricated modular positioning. It can also be used seamlessly with other third-party hardware. Where do you see this software being used most? Application areas that will benefit most from the BuildIT Construction software include Architecture, Civil Engineering/Surveying, Construction, Facility Management, Historical Preservation, and Mechanical, Electrical and Plumbing (MEP). AEC professionals will find the software useful for: Verifying accuracy of scan data to design models Detecting incorrect placement or missing features such as walls, columns, beams, pipes, etc. Performing important measurements accurately and quickly Inspecting construction for adherence to building standards Verifying shifts and movements within structural performance over time with 4D analysis Performing real time monitoring of adjacent structures throughout the project lifecycle Is there a lot of construction underway across ASEAN? Prospects for construction in the ASEAN region is generally bright. According to the Global Construction 2030 Report[1], the ASEAN construction market is expected to exceed US$1 trillion by 2030, with growth predominantly driven by labor intensive light […]

Dairy robotics success story attracts Australasian investors

The latest investment offering for inspection industry disruptor Invert Robotics has closed after attracting considerable interest from a number of high net worth and institutional investors from across Australia and New Zealand. Invert Robotics provides non-destructive inspection services using state of the art mobile climbing robots. Their climbing robots enable precise and accurate remote inspection of non-ferromagnetic surfaces such as stainless steel, carbon fibre, aluminium and glass. Patented robots are installed with high definition cameras and sensor technology to allow for equipment to be assessed for maintenance and for preventative analysis on a remote basis. Inspectors are fed real-time video during the inspection that allows for immediate and highly accurate analysis. The device is already being used by the major Australian and New Zealand dairy companies and co-operatives such as Fonterra, Synlait and Murray Goldburn, as well as a number of global food and beverage brands. It is also attracting interest across other sectors and throughout the food and beverage manufacturing industry in Europe and Asia such as FrieslandCampina and Heineken. The Company has also captured the attention of those working in the lucrative aviation inspection market and is poised to make a European partnership announcement soon regarding its successful development of further advanced robot technology. Invert Robotics is also looking at potential opportunities in the chemical industry, in addition to further work with energy, oil and gas companies. Following an almost million dollar crowdfunding campaign through the Sydney-based platform Equitise, a further NZ$6.4 million has now been raised from a limited sophisticated private investor round. Shareholders now include the former CEO of Macquarie Group Ltd, Allan Moss, and Inception Fiduciary Pty Ltd. These investments add to the considerable funding received from government and private venture capital sources soon after the company was founded by its now Chief Technical […]

FactoryTalk Analytics from RA

The Industrial Internet of Things (IIoT) has increased the availability of information throughout the enterprise by orchestrating data from multiple sources and applying machine-learning applications. But the power of new IIoT tools to improve machine performance is limited when those with access to information are not experts on the machine, leaving powerful machine information untapped.    To better connect industrial producers with expertise outside their production environment, Rockwell Automation offers the FactoryTalk Analytics for Machines cloud for OEMs. Cloud-enabled analytics provide machine data organized in intuitive dashboards that pull from machines deployed across the globe. “By bringing the expertise of OEMs into a producer’s ecosystem, smart machines perform better, and critical process anomalies can be quickly resolved,” said Todd Smith, product manager at Rockwell Automation. “Cloud-based machine analytics give OEMs real-time and historical insights into how their equipment is operating from anywhere, so they can collaborate with customers to help reduce downtime.” An IIoT-enabled packaging machine from Cama Group showcases the value of increased collaboration to both OEMs and end users. The machine offers independent cart technology for fast changeovers, while the FactoryTalk Analytics for Machines cloud relays critical KPI data to the cloud. Real-time performance insights are displayed to Cama Group service engineers in five, easy-to-navigate screens.   A primary display shows a global map indicating every machine at all customer sites the OEM has subscribed to the service. In addition to the display is summary information on machine status and recent OEE performance. A simple search function then allows service engineers to filter by specific end users, locations or machine types for further analysis. At the machine level, OEMs can also view information about machine states, top events, production counts, cycle time attainment, and custom process variables and counters for the last three months on pre-configured dashboards and drill-down […]

Canterbury-based rehab innovators achieve international medical device certification

With a mission to bring comfort and functionality to people living with complex rehabilitation needs, Canterbury-based company Medifab, who design, manufacture and export specialist seating and disability equipment, have achieved ISO 13485:2016 certification – the internationally recognised standard that guides medical device manufacturers in implementing quality management systems to achieve industry distinction. Trusted and recognised by regulatory authorities across the world, ISO 13485 demonstrates a commitment and excellence to producing medical devices that meet rigorous safety, quality and efficacy standards: a certificate that most major markets require from medical manufacturers looking to sell products in their country. “We’re thrilled to attain the ISO 13485 certification,” explains Medifab’s Managing Director, Roger Mascull. “Now Medifab is globally compliant to the highest applicable industry standard, we can advance our global aspirations. The certificate offers peace of mind for local government healthcare procurement and gives us the licence to operate internationally.” The disciplines involved in attaining and maintaining this prized certification outcome has elevated Medifab’s processes, systems and procedures, which Roger says will continue to enhance the company’s developments. “We’re always committed to improving our products and processes. And now we have this certification, we can continue to shape better lives on a global scale. This is a huge achievement and is a credit to the dedication of everyone at Medifab.’” With the addition of ISO 13485 to its impressive list of ISO 9001 and 14001 certifications, Medifab’s commitment to quality, service and the environment is reinforced and places it as one of the highest quality manufacturing facilities in the whole of New Zealand. ‘We’ve been working very hard for the past 12 months to earn this certification. The whole company, from the engineers and production teams through to the sales and logistics teams, have demonstrated great collaboration and determination to achieve this certification […]

Connexionz wins contract to connect multiple transit agencies across three States

Integrated rural transit solution enhances community mobility, improves traveler experiences, increases driver and passenger safety, improves operational processes and access to important vehicle diagnostics. Connexionz, a leading provider of smart transit innovations, has been awarded a unique contract to deliver a multi-agency regional passenger information system. The new “iTransitNW” portal and smartphone app will connect several transport networks across three US States to enable passengers convenient access to real-time information on all rural and intercity transit and transfer connections. Connexionz will initially manage and support seven partner agency fleets, with potential to scale and link up to 18 separate transport operators across Washington, Oregon and Idaho. Valley Transit based in Walla Walla County, Washington is the lead agency in the contract. General Manager Dick Fondahn says, “We have an excellent interconnected public transportation network that provides a lifeline for people to important services, such as medical appointments, human services, and government offices. “But, despite brochures and websites, transit providers kept receiving feedback from medical providers and social service offices that their patients and clients did not have transportation for appointments, even though a transit service was available.” Valley Transit and its partner agencies wanted a solution that would provide a single point of entry for current riders and prospective customers to access relevant information for where they live and want to go. Accurate bus arrival prediction times would also enable riders to confidently minimize their time spent waiting at bus stops. With several parties involved in the project and more joining over time, the iTransitNW contract is one of the most thorough proposals ever presented and won by Connexionz. Connexionz CEO Rhod Pickavance explains, “The solution is based on the TransitManager ITS suite. However, instead of managing just one agency network, the iTransitNW system will manage multiple networks across a […]

Virtual Reality Scene 7.1 for construction, design and forensics

Faro Scene 7.1 enables an immersive VR experience with integration of detailed photographic textures, i.e., surface details of an object and rendering of 3D scan data so quickly that it appears to be generated in real time. While Scene 7.1 is optimised for the Faro laser scanning product portfolio, e.g. FocusS or Freestyle, it is also device agnostic, so it can seamlessly accept and manage 3D scan data from other, non-FARO laser scanner products. Immersive Virtual Reality Scene 7.1 enables users to view an entire project, i.e., the full range of related scans in full 3D virtual reality through a compatible VR headset from the comfort of the user’s office or workstation chair. This significantly elevates the beneficial use and reduces project cycle time by enabling architecture, engineering and construction professionals, public safety forensics experts and product designers to quickly simulate and compare reality for such tasks as evaluating as-built documentation, reconstructing crime or accident scenes, or optimising design plans. Productivity Enhancements in Virtual Reality Scene 7.1 advances well beyond the “see it better to understand it better” concept common in most industrial VR solutions. It enhances productivity by enabling users to take/capture screenshots, tag comments or notes specific to images and navigate the system overview map in real time, all without needing to exit the Virtual Reality environment. Merging of Faro Terrestrial and Handheld Scanning Data Historically, Faro Focus and Freestyle products have had their own unique, coded targets (markers that identify scan areas/specific targets), which could not be shared by the other scanning device. With Scene 7.1 enhanced functionality, not only can both devices share coded targets, but they can also now verify registration of scans from both devices in a single, real time registration report. This ensures not only a more cohesive workflow between these devices but […]

Enabling employee productivity through technology

Charlie Camphin, WorkForce Software Vice President of Sales, APJ Employee productivity, or how effectively employee time is managed, is key to ensuring a business can execute its overall strategy. In the competitive manufacturing industry, a sustained increase in employee productivity can give the business a competitive advantage. Manufacturing businesses that implement workforce management technology can achieve a significant increase in employee productivity and improvement in their bottom line. Manufacturers are often at the forefront of automation technology. However, many still rely on old-fashioned time sheets and scheduling systems that require manual input from both the business and its employees. Automating workforce management systems can help to improve communication and save time and resources that could be better spent on strategic priorities. Automation technology lets companies minimise the costs of processes such as absence management. Automated absence tracking, for example, can reduce the time HR managers spend on manual absence-related tasks. Top-performing organisations are increasingly integrating automated absence management tools to relieve managers of the burdens of handling short- and long-term employee absences. There are three key ways that manufacturing businesses can enable employee productivity through technology: Improving engagement and satisfaction Boosting employee engagement has a direct impact on productivity. However, almost half (49.5 per cent) of employees are not engaged and 16.5 per cent are actively disengaged.[1] Workforce management technology can give employees self-service tools for tracking time-off balances and requesting leave. This means they have greater control and insight over their own shifts and holiday time, helping to create an engaged, productive and loyal workforce. Analyse performance Information on employees’ activities and performance is essential to how well a business can harness its true value. The data provided by workforce management systems can provide greater insight than traditional methods of worker observation. Manufacturing businesses with robust workforce analytics and […]

World Robotics Report 2016: Collaborative robots as market driver

Universal Robots welcomes new report that documents how “cobots” are now the hottest growth segment in industrial automation with forecasts showing no signs of slowing. The World Robotics Report 2016 recently released by the International Federation of Robotics (IFR) forecasts that compact, user-friendly collaborative robots will become a key driver in the automation market. The report predicts the worldwide annual sales of industrial robots to increase by at least 13 percent on average per year from 2017 to 2019. Human-robot collaboration will have a “breakthrough“ in this period, enabling robots and humans to work safely side-by-side without any fences, while increasing production efficiency and quality. “As the market leader of the cobot industry, Universal Robots welcomes the report which confirms the validity of our mission: lowering barriers and enabling automation in areas previously considered too complex or costly,” said Chief Commercial Officer of Universal Robots, Daniel Friis. “Our installed base of more than 10,000 cobots worldwide illustrates the dramatic growth potential of this game-changing automation technology. We enable small and medium-sized enterprises to optimise their competitiveness on the global stage with an industry leading payback period.” Industries predicted by IFR to adopt cobots at an increasing rate include automotive, the plastics industry, electronics assembly and the machine tool industry. These are all sectors where Universal Robots is seeing strong traction. “UR robots are now increasingly deployed on the auto assembly line, working hand-in-hand with employees, by relieving them of ergonomically unfavourable tasks. We have recent case studies documenting how cobots quadrupled injection moulding production, and how our new UR3 table-top robot is now a sought-after automation tool for light assembly, such as circuit board handling,” said Friis. In Australia and the Asia region in particular, strong, continued robot growth is forecasted by IFR, with the recent report suggesting a rise […]

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