Housing construction is becoming manufacturing
Manufacturing is usually associated with making parts and assembling them. Manufacturing complete houses is a relative new concept in the history of the industrial revolution. We are on the verge of the next step, making the complete structure for a house out of only one material, foam concrete. Recent developments have made it possible to make foam concrete to high specifications, good thermal and acoustic insulating properties and reasonable strength compared to “normal” concrete. We are talking here about foam concrete that is half the weight and has more than five times the thermal insulation factor. On top of that it is more flexible, so it can withstand earthquakes better. If you are in a war zone it can protect you from flying objects, as it has a high energy absorption rate. All this creates a comfortable, healthy and safe home for a reasonable cost.Aaldert So why is everyone not using it? Mainly because the mortar mixes do have a few more ingredients in it, and the ratios of the components are critical, in addition you need a foam making machine to make the foam, and then mix it in with the mortar. All of this together puts people off using it as it is more complex than making “normal” mortar. In a factory environment it is easier to control the production process, including the curing. As with all concretes the “drying” time and conditions have an influence on the end result, the final strength and flexibility. On-site it can be difficult and costly to maintain the ideal conditions, keeping it wet and at the ideal temperature. Manufacturing foam concrete products in a special designed facility has many benefits, good control over the delivery and storage of the raw materials, use and maintenance of the equipment, labour input, less skilled […]